Changes for page Power controller

Last modified by Mathias Larsen on 2026/09/24 21:21

From version 38.1
edited by Mathias Larsen
on 2026/09/23 18:47
Change comment: There is no comment for this version
To version 36.1
edited by Mathias Larsen
on 2026/09/23 18:05
Change comment: There is no comment for this version

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... ... @@ -1,4 +1,6 @@
1 1  {{wikibox title="Power controller" image="https://wiki.alignracing.no/bin/download/Electrical/Power%20controller/WebHome/Screenshot%202026-09-22%20211347.png?rev=1.1" caption="3D model of the Power controller from Altium Designer" width="30" labelWidth="50"}}
2 +Linjene må se nøyaktig slik ut i Content-feltet:
3 +
2 2  Supply voltage=12–24 V DC
3 3  Fused circuits=9 (5 × 24 V outputs, fan outputs, digital outputs, 12 V circuit, internal electronics)
4 4  24 V outputs=5
... ... @@ -6,35 +6,36 @@
6 6  12 V outputs=2
7 7  Digital outputs (shared fuse)=2 × 12 V switched (5 A), 2 × 24 V switched (330 mA), 2 × PWM
8 8  Communication interface=CAN FD
9 -Maximum data rate=1 Mbps
11 +Maximum data rate=1 MbpsD
12 +|Maximum data rate|1 Mbps
10 10  {{/wikibox}}
11 11  
12 -== Table of contents ==
15 +== Tables of contents ==
13 13  
14 14  ----
15 15  
16 16  {{toc/}}
17 17  
18 -
19 -
20 20  == Pinout ==
21 21  
22 22  === Connector pinout ===
23 23  
24 -|=(% style="width: 281px;" %)Pin|=(% style="width: 135px;" %)Signal|=(% style="width: 157px;" %)Comment|=(% style="width: 132px;" %)
25 +|=(% style="width: 281px;" %)Pin|=(% style="width: 135px;" %) |=(% style="width: 157px;" %)comment|=(% style="width: 132px;" %)
25 25  |(% style="width:281px" %)1|(% style="width:135px" %)CANH|(% style="width:157px" %) |(% style="width:132px" %)
26 26  |(% style="width:281px" %)2|(% style="width:135px" %)CANL|(% style="width:157px" %) |(% style="width:132px" %)
27 27  |(% style="width:281px" %)3|(% style="width:135px" %)FAN 1 PWM|(% style="width:157px" %) |(% style="width:132px" %)
28 28  |(% style="width:281px" %)4|(% style="width:135px" %)FAN 2 PWM|(% style="width:157px" %) |(% style="width:132px" %)
29 -|(% style="width:281px" %)5|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
30 -|(% style="width:281px" %)6|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
31 -|(% style="width:281px" %)7|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
32 -|(% style="width:281px" %)8|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
30 +|(% style="width:281px" %)5|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
31 +|(% style="width:281px" %)6|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
32 +|(% style="width:281px" %)7|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
33 +|(% style="width:281px" %)8|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
33 33  |(% style="width:281px" %)9|(% style="width:135px" %)Accumulator|(% style="width:157px" %) |(% style="width:132px" %)
34 34  |(% style="width:281px" %)10|(% style="width:135px" %)Front|(% style="width:157px" %) |(% style="width:132px" %)
35 35  |(% style="width:281px" %)11|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %)
36 36  |(% style="width:281px" %)12|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %)
37 -|(% style="width:281px" %)13|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
38 +|(% style="width:281px" %)(((
39 +13
40 +)))|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
38 38  |(% style="width:281px" %)14|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
39 39  |(% style="width:281px" %)15|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
40 40  |(% style="width:281px" %)16|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
... ... @@ -47,51 +47,55 @@
47 47  |(% style="width:281px" %)23|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
48 48  |(% style="width:281px" %)24|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %)
49 49  |(% style="width:281px" %)25|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %)
50 -|(% style="width:281px" %)26|(% style="width:135px" %)12V power pump 1|(% style="width:157px" %) |(% style="width:132px" %)
51 -|(% style="width:281px" %)27|(% style="width:135px" %)12V power pump 2|(% style="width:157px" %) |(% style="width:132px" %)
52 -|(% style="width:281px" %)28|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
53 -|(% style="width:281px" %)29|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
54 -|(% style="width:281px" %)30|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
55 -|(% style="width:281px" %)31|(% style="width:135px" %)Buzzer|(% style="width:157px" %)Is brake light in wiring harness|(% style="width:132px" %)
56 -|(% style="width:281px" %)32|(% style="width:135px" %)Brake light|(% style="width:157px" %)Is buzzer in wiring harness|(% style="width:132px" %)
57 -|(% style="width:281px" %)33|(% style="width:135px" %)24V|(% style="width:157px" %)Reserve|(% style="width:132px" %)
58 -|(% style="width:281px" %)34|(% style="width:135px" %)24V|(% style="width:157px" %)Reserve|(% style="width:132px" %)
59 -|(% style="width:281px" %)35|(% style="width:135px" %)24V|(% style="width:157px" %)Sensor card|(% style="width:132px" %)
53 +|(% style="width:281px" %)26|(% style="width:135px" %)12V power pump1|(% style="width:157px" %) |(% style="width:132px" %)
54 +|(% style="width:281px" %)27|(% style="width:135px" %)12V Power pump2|(% style="width:157px" %) |(% style="width:132px" %)
55 +|(% style="width:281px" %)28|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
56 +|(% style="width:281px" %)29|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
57 +|(% style="width:281px" %)30|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
58 +|(% style="width:281px" %)31|(% style="width:135px" %)Buzzer|(% style="width:157px" %)Is brake light in wiring harnes|(% style="width:132px" %)
59 +|(% style="width:281px" %)32|(% style="width:135px" %)Brake light|(% style="width:157px" %)Is buzzer in wiring harnes|(% style="width:132px" %)
60 +|(% style="width:281px" %)33|(% style="width:135px" %)24V|(% style="width:157px" %)reserve|(% style="width:132px" %)
61 +|(% style="width:281px" %)34|(% style="width:135px" %)24V|(% style="width:157px" %)reserve|(% style="width:132px" %)
62 +|(% style="width:281px" %)35|(% style="width:135px" %)24V|(% style="width:157px" %)sensor card|(% style="width:132px" %)
60 60  
61 -=== Microcontroller pinout ===
64 +=== Microcontroller Pinout ===
62 62  
63 -The power controller uses a microcontroller to control the pumps, fans, buzzer and brake light. It also handles current monitoring and the LED indicators. The microcontroller used in this system is the STM32G431CBT6.
66 +The power controller uses a microcontroller to control the pumps, fans, buzzer, and brake light. It also features current monitoring and LED indicators. The Microcontroller used in this system is STM32G431CBT6
64 64  
65 65  
66 -|=Physical pin|=Electrical pin|=Description
67 -|1|VBAT|Backup battery supply, used if an RTC is needed (connected to +3V3 in this design)
68 -|5|OSC_IN|Clock input (8 MHz oscillator)
69 -|7|NRST|Active-low reset, can be connected to a button (connected to +3V3)
70 -|8|PA0|Analog signal: Current 6, supply 24 V reserve
71 -|9|PA1|Analog signal: Current 7, supply 24 V reserve
72 -|10|PA2|Analog signal: Current 5, supply sensor card
73 -|11|PA3|Analog signal: Current 4, supply front
74 -|12|PA4|Analog signal: Current 3, supply accumulator
75 -|13|PA5|Analog signal: Current 2, supply fans
76 -|14|PA6|Digital output: LED 9
77 -|15|PA7|Digital output: LED 2
78 -|16|PB0|Analog signal: Current 8, supply buzzer and brake light
79 -|17|PB1|PWM: Enable fan 1
69 +|=Physical pin|=Electrical pin|=(((
70 +Description
71 +)))
72 +|1|VBAT|Power source from a backup battery if a RTC would be used (Connected to +3V3 in this case)
73 +|5|OSC_IN|Clock input (8MHz oscillator)
74 +|7|NRST|Negative reset which can be connected to a button (Connected to +3V3)
75 +|8|PA0|Analog signal: Current 6 Supply 24V resserve
76 +|9|PA1|Analog signal: Current 7 Supply 24V resserve
77 +|10|PA2|Analog signal: Current 5 Supply sensor card
78 +|11|PA3|Analog signal: Current 4 Supply front
79 +|12|PA4|Analog signal: Current 3 Supply accumulator
80 +|13|PA5|Analog signal: Current 2 Supply fans
81 +|14|PA6|Digital output LED 9
82 +|15|PA7|Digital output LED 2
83 +|16|PB0|Analog signal Current 8 Supply buzzer, brake light
84 +|17|PB1|PWM: enable Fan 1
80 80  |18|PB2|Input: V-sense
81 81  |19|VSSA|Voltage source: Ground
82 -|20|VREF|Voltage reference (internal voltage reference)
87 +|20|VREF|Voltage reference (Internal voltage refferance)
83 83  |21|VDDA|Voltage source: Power (+3V3)
84 84  |22|PB10|Digital output: LED 8
85 85  |23|VSS|Voltage source: Ground
86 86  |24|VDD|Voltage source: Power (+3V3)
87 -|25|PB11|Analog signal: Current 1, internal components
88 -|26|PB12|Analog signal: Current 9, supply 12 V pumps, inverter and data logger
89 -|29|PB15|PWM: Enable fan 2
90 -|30|PA8|Digital output: Enable buzzer (on the car it is the brake light)
91 -|31|PA9|Digital output: Enable brake light (on the car it is the buzzer)
92 -|32|PA10|Input: ASMS signal
93 -|33|PA11|CAN bus RXD
94 -|34|PA12|CAN bus TXD
92 +|25|PB11|Current 1 Internal components
93 +|26|PB12|Current 9 Supply 12 V Pumps inverter and datalogger 
94 +|29|PB15|PWM: enable fan 2
95 +|30|PA8|Digital output Enable buzzeer(On the car it is Brake light)
96 +|31|PA9|(((
97 +Digital output Enable brake light(On the car it is the buzzer)
98 +)))
99 +|32|PA10|Input ASMS signal
100 +|33|PA11|CAN-BUS RXD
101 +|34|PA12|CAN-BUS TXD
95 95  |35|VSS|Voltage source: Ground
96 96  |36|VDD|Voltage source: Power (+3V3)
97 97  |37|PA13|SWDIO
... ... @@ -99,192 +99,112 @@
99 99  |40|PB3|Digital output: LED 3
100 100  |41|PB4|Digital output: LED 4
101 101  |42|PB5|Digital output: LED 5
102 -|43|PB6|Digital output: Enable pump 1
103 -|44|PB7|Digital output: Enable pump 2
109 +|43|PB6|Digital output: Enable Pump 1
110 +|44|PB7|Digital output: Enable Pump 2
104 104  |45|PB8|Digital output: LED 6
105 -|46|PB9|Digital output: LED 7
112 +|46|PB9|LED 7
106 106  |47|VSS|Voltage source: Ground
107 107  |48|VDD|Voltage source: Power (+3V3)
108 108  
109 109  == Distribution circuit ==
110 110  
111 -The board has 9 distribution circuits, one for each fused output group. All 9 circuits use the same design, and the component reference designators follow the circuit number (circuit 1 uses R101–R104, C101, D101 and F101, circuit 2 uses R201–R204, and so on). Each circuit consists of:
112 -
113 -* A fuse in a Littelfuse nano fuse holder, so the fuse can be replaced without soldering
114 -* A 2 mΩ shunt resistor for current measurement
115 -* A current sense amplifier channel and a low-pass filter to the microcontroller ADC
116 -* An RGB LED, where the green channel shows that the fuse is intact and the red channel is controlled by the microcontroller
117 -
118 118  [[image:1790100104451-169.png]]
119 119  
120 -|=Component|=Value|=Ref Des (circuit 1)
121 -|Fuse holder|Littelfuse nano|F101
122 -|Shunt resistor|2 mΩ, 1 %, 5 W, 2512|R101
123 -|Filter resistor|10 kΩ|R102
124 -|Filter capacitor|10 nF|C101
125 -|Green LED resistor|4.7 kΩ, 0805|R103
126 -|Red LED resistor|350 Ω|R104
127 -|RGB LED|Würth 150282M167310|D101
128 -
129 129  === Green LED ===
130 130  
131 -The green LED indicates whether the fuse is intact. It is connected from the output side of the fuse to ground through a 4.7 kΩ resistor. When the fuse is intact, the LED lights up. If the fuse blows, the LED loses its supply and turns off. This makes it easy to find a blown fuse by looking at the board.
122 +The green LED is used to see if the fuse is ok
132 132  
133 -The LED is powered directly from the output voltage, so the current depends on the supply. At 24 V the current is roughly 4–5 mA, and at 12 V it is about 2 mA. This turned out to be brighter than necessary.
134 -
135 135  [[image:1790098808447-123.png]]
136 136  
137 137  === Current sense ===
138 138  
139 -The current in each circuit is measured by passing it through a shunt resistor with a very low resistance and measuring the voltage drop across it. This small voltage is amplified, filtered and read by the microcontroller's ADC.
140 140  
129 +
141 141  ==== Shunt resistor ====
142 142  
143 -A 2 mΩ shunt resistor is placed in series with the load. The voltage drop across it is 2 mV per ampere of current (0.002 V/A).
132 +A resistor with 2mOhm is in series to measure the voltage drop over the resistance that gives a voltage of 0.002 ever Amp of current
144 144  
145 -The shunt is a Vishay WSLF2512 metal strip resistor with 1 % tolerance and a 5 W rating. The low resistance keeps the losses small: at 8 A the voltage drop is only 16 mV and the power loss is about 0.13 W.
146 -
147 147  [[image:1790100157872-786.png]]
148 148  
149 -==== Amplifier ====
136 +Amplifier
150 150  
151 -The amplifier is a quad-channel current sense amplifier with a gain of 200 V/V. When the measured voltage drop passes through the amplifier, the output is therefore 0.4 V per ampere.
138 +the amplifier is a quad chanel amplifier with a gain of 200V/V. So when the measured voltage drop is passed trough the amplifier it will give 0.4V per 1A.
152 152  
153 -The board uses three INA4180A4 amplifiers (U3, U4, U5) from Texas Instruments. This gives 12 channels, of which 9 are used. The INA4180 measures on the high side and accepts a common-mode voltage of up to 26 V, so it can measure directly on the 24 V outputs.
154 -
155 -With the 3.3 V ADC on the microcontroller, the maximum measurable current is about 8 A (3.3 V / 0.4 V/A ≈ 8.25 A). Above this, the amplifier output saturates.
156 -
157 -|=Current|=Shunt voltage|=Amplifier output
158 -|1 A|2 mV|0.4 V
159 -|2.5 A|5 mV|1.0 V
160 -|5 A|10 mV|2.0 V
161 -|8 A|16 mV|3.2 V
162 -
163 163  ==== Filter ====
164 164  
165 -The filter is a low-pass filter with a cutoff frequency of 1.6 kHz.
142 +the filter is a low pass filter with a cutoff frequency of 1,6KHZ
166 166  
167 -It is an RC filter made of a 10 kΩ resistor and a 10 nF capacitor between the amplifier output and the ADC pin: f,,c,, = 1 / (2π × 10 kΩ × 10 nF) ≈ 1.6 kHz. The filter removes high-frequency noise, for example from PWM-controlled fans and switching loads, before the signal is sampled. The capacitor also acts as a charge reservoir for the ADC's sampling capacitor.
168 168  
169 -=== Power amplifier ===
170 170  
146 +=== Power Amplifier ===
147 +
171 171  [[image:1790101431805-672.png]]
172 172  
173 173  === Voltage measurement ===
174 174  
175 -The supply voltage is measured so the microcontroller can monitor the LV battery voltage. The signal is read on pin PB2 (V-sense).
152 +A voltage divider with a ratio of 11 where 24V is equal to 2.182 on the microcontroller pin
176 176  
177 -A voltage divider with a ratio of 1:11 is used, so 24 V corresponds to 2.182 V on the microcontroller pin.
178 -
179 -The input voltage is calculated in firmware as V,,in,, = V,,pin,, × 11. With a 3.3 V ADC, the highest voltage that can be measured is about 36 V, which gives good margin above the 24 V supply.
180 -
181 -|=Supply voltage|=Voltage on pin
182 -|12 V|1.09 V
183 -|20 V|1.82 V
184 -|24 V|2.18 V
185 -|30 V|2.73 V
186 -
187 187  [[image:1790101449150-901.png]]
188 188  
189 -=== 12 V supply (did not work) ===
156 +=== 12V supply(Did not work) ===
190 190  
191 -The 12 V supply is a synchronous buck converter that steps the 24 V supply down to 12 V for the pumps, inverter and data logger. It is built around an LM5148 buck controller (U801) from Texas Instruments, which drives two external N-channel power MOSFETs (IAUCN04S7L028, Q901 and Q902) as the high-side and low-side switches. The output inductor is a 0.65 µH Coilcraft XAL7070 (L901), and a 3 mΩ resistor (R910) is used for current sensing in the controller.
158 +The buck converter overheated under load and made a whining sound
192 192  
193 -|=Component|=Part|=Ref Des
194 -|Buck controller|LM5148RGYR|U801
195 -|Power MOSFETs|IAUCN04S7L028ATMA1|Q901, Q902
196 -|Inductor|XAL7070-651MEB, 0.65 µH|L901
197 -|Current sense resistor|3 mΩ, 3 W|R910
198 -|Output capacitors|22 µF, 25 V|C909–C912
199 -
200 -The buck converter overheated under load and made a whining sound.
201 -
202 202  [[image:1790102044737-969.png||height="368" width="925"]]
203 203  
204 -A Mateksys PM20S-2 power module was used as a quick fix to provide 12 V for the competition.
162 +Mateksys PM20S-2 Power Module was used as a quick fix to ensure that it had 12V for the competion.
205 205  
206 -=== 5 V, 3.3 V and CAN bus ===
164 +=== 5V, 3V3 and Canbus ===
207 207  
208 -Uses the standard Align template.
166 +Used standard Align template
209 209  
210 -* **5 V:** An AP64060 synchronous buck converter (U6) steps the input voltage down to 5 V. It accepts 4.5–40 V in and delivers up to 0.6 A.
211 -* **3.3 V:** An AP2112K-3.3 LDO regulator (U7) generates 3.3 V for the microcontroller and the current sense amplifiers.
212 -* **CAN bus:** An NCV7344 CAN FD transceiver (U2) connects the microcontroller to the CAN bus. The transceiver supports up to 5 Mbps, and the bus runs at 1 Mbps. A common-mode choke (L1) reduces noise on the bus lines, and a TVS diode (D1) protects them against ESD and voltage spikes.
213 -
214 -The whole board is protected by a 400 W power TVS diode (D2) on the input, which clamps voltage spikes on the supply.
215 -
216 216  == Control logic ==
217 217  
218 -=== Sourced from the microcontroller ===
170 +=== Source from micro controller ===
219 219  
220 -The programmable red light is part of the same RGB LED as the green fuse indicator. It is controlled by the firmware and can be used to show the status of each circuit, for example an overcurrent or an output that is switched off.
172 +The programable red light is in the same RGB LED Diode
221 221  
222 -Current is sourced directly from the microcontroller through a 350 Ω series resistor. When the pin is driven high (3.3 V), current flows through the resistor and the red LED to ground. The STM32 pins can supply up to about 20 mA each, so no transistor is needed. This gives an LED current of roughly 3–4 mA, which made the LEDs too bright. The resistor value should be increased on the next version.
174 +Direct sourcing of current from the microcontroller with a 350 ohm ressistor in series.
223 223  
224 224  [[image:1790098512666-432.png]]
225 225  
226 -=== High-side switching ===
178 += Highside  switching =
227 227  
228 -The buzzer, brake light and pumps are switched on the high side. The load's negative side is permanently connected to ground, and the controller switches the positive supply. This means a short from the output wire to chassis cannot turn the load on, and the load is completely unpowered when it is off.
180 +to switch the
229 229  
230 -Each output uses a P-channel MOSFET as the main switch between the supply and the load. A P-channel MOSFET is used because it can switch the high side without a charge pump or gate driver. It turns on when its gate is pulled below its source (the supply voltage).
182 +[[image:1790181075885-591.png||height="343" width="367"]]
231 231  
232 -The microcontroller runs on 3.3 V and cannot pull the gate of the P-channel MOSFET far enough on its own. A small N-channel MOSFET is therefore used as a level shifter:
184 +Pump
233 233  
234 -* **Output off:** The microcontroller pin is low, so the N-channel MOSFET is off. A pull-up resistor holds the P-channel gate at the supply voltage, so V,,GS,, = 0 V and the P-channel MOSFET is off.
235 -* **Output on:** The microcontroller pin goes high (3.3 V) and turns on the N-channel MOSFET. This pulls the P-channel gate towards ground, V,,GS,, becomes negative and the P-channel MOSFET turns on.
186 +The nchannel mosfet(BSS123NH6327XTSA1) is th same as the buzzer/brake light but the pchannle mosfet(BSS123NH6327XTSA1) is a pchannel mosfet with a higher rated current the
236 236  
237 -A 1 kΩ series resistor on the N-channel gate limits the current from the microcontroller pin, and a 10 kΩ pull-down keeps the output off while the microcontroller is starting up or in reset.
188 +[[image:1790181054296-268.png||height="306" width="371"]]
238 238  
239 -==== Buzzer and brake light ====
190 +== ==
240 240  
241 -The buzzer and brake light are switched on the high side using an N-channel MOSFET (BSS123NH6327XTSA1) that drives a P-channel MOSFET (BSS83PH6327XTSA1).
192 +== ==
242 242  
243 -These outputs run on 24 V. The BSS83P is rated for -60 V and -0.33 A, which limits each output to 330 mA. This is enough for the buzzer and an LED brake light. The maximum gate-source voltage of the BSS83P is ±20 V, so the gate must not be pulled all the way to ground from 24 V. The two 10 kΩ resistors on the P-channel gate form a voltage divider that limits V,,GS,, to about half the supply (≈ -12 V).
194 +== Known issues ==
244 244  
245 -[[image:1790181075885-591.png||height="343" width="367"]]
196 +12 V did not work
246 246  
247 -|=Function|=Buzzer / brake light
248 -|Supply|24 V
249 -|N-channel MOSFET|BSS123NH6327XTSA1 (Q803, Q804)
250 -|P-channel MOSFET|BSS83PH6327XTSA1 (Q801, Q802)
251 -|Gate resistor|1 kΩ (R807, R808)
252 -|Pull-down / pull-up / divider|10 kΩ (R805, R806, R809–R812)
253 -|Maximum output current|330 mA
198 +Current measurement not tested
254 254  
255 -==== Pump ====
256 256  
257 -The N-channel MOSFET (BSS123NH6327XTSA1) is the same as for the buzzer and brake light, but the P-channel MOSFET (BSC084P03NS3GATMA1) has a much higher current rating.
201 +== Features to add ==
258 258  
259 -The pumps run on 12 V and draw considerably more current. The BSC084P03 is a power MOSFET rated for -30 V and -78.6 A, with an on-resistance of about 8.4 mΩ. At 5 A this gives a loss of only about 0.2 W, so no heatsink is needed. Since the supply is 12 V, the gate can be pulled fully to ground without exceeding the ±20 V gate-source rating.
203 +Add mosfets to cut power if the Lv battery is to low to save power
260 260  
261 -[[image:1790181054296-268.png||height="306" width="371"]]
205 +Add a power distrobution for Autonomus system
262 262  
263 -|=Function|=Pump 1 / Pump 2
264 -|Supply|12 V
265 -|N-channel MOSFET|BSS123NH6327XTSA1 (Q905, Q906)
266 -|P-channel MOSFET|BSC084P03NS3GATMA1 (Q903, Q904)
267 -|Gate resistor|1 kΩ (R913, R914)
268 -|Pull-down / pull-up|10 kΩ (R911, R912, R915, R916)
269 -|Maximum output current|5 A
270 270  
271 -== Known issues ==
208 +== BOM(bill of materials) ==
272 272  
273 -* The 12 V supply did not work.
274 -* The current measurement has not been tested.
275 -
276 -== Features to add ==
277 -
278 -* Add MOSFETs to cut power if the LV battery voltage is too low, to save power.
279 -* Add power distribution for the autonomous system.
280 -
281 -== BOM (bill of materials) ==
282 -
283 283  |=Part Number|=Description|=Ref Des|=Qty|=Manufacturer|=MPN
284 284  |CC0603KRX5R6BB475|Chip Capacitor, 4.7µF +/-20%, 10V, 0603|C1|1|Yageo Group|CC0603KRX5R6BB475
285 285  |CL10B104KA8NNNC|MLCC, 0.1 uF, 25V, ±10%, X7R, 0603|C2, C3, C4, C8, C9, C10, C14, C15, C16|9|Samsung Electro-Mechanics|CL10B104KA8NNNC
286 286  |CL10B105KA8NFNC|MLCC, 1uF, 25V, 10%, X7R, 0603|C5, C7|2|Samsung Electro-Mechanics|CL10B105KA8NFNC
287 -|CL10B103KB8NNNC|MLCC, 10nF, 50V, +125C, X7R, ±10%, 0603|C6, C101, C201, C301, C401, C501, C601, C701, C801, C901|10|Samsung Electro-Mechanics|CL10B103KB8NNNC
214 +|CL10B103KB8NNNC|MLCC, 10nF, 50V, +125C, X7R, ±10%, 0603|C6, C101, C201, C301, C401, C501, C601, C701, C801, C901|10|(( fatal error – no data ))| |
288 288  |885012206020|MLCC, General Purpose, 0603, 100nF, 10V|C11|1|Wurth Elektronik|885012206020
289 289  |885012006051|MLCC, General Purpose, 0603, 10pF, 50V|C12, C13|2|Wurth Elektronik|885012006051
290 290  |885012208124|MLCC, General Purpose, 1206, 2.2µF, 100V|C17, C19|2|Wurth Elektronik|885012208124
... ... @@ -305,23 +305,23 @@
305 305  |0466.125NR|Electric Fuse, Very Fast Blow, 0.125A, 125VAC/VDC, 1206|F102|1|Littelfuse|0466.125NR
306 306  |776231-1|Conn Shrouded Header, HDR 35 POS, 4mm, Thru-Hole|J1|1|TE Connectivity|776231-1
307 307  |76829-0002|Mega-Fit Straight Male Header, 2x2, 5.7mm Pitch|J2|1|Molex|76829-0002
308 -|(4 pin header)|2.54mm pitch 1x4 vertical header|J3|1|Generic|
235 +|(4 pin header)|2.54mm pitch 1x4 vertical header|J3|1|(( fatal error – no data ))| |
309 309  |44914-0401|Conn Header Vert 4POS 3mm|J4|1|Molex|44914-0401
310 310  |1461247-3|Relay, Gen Purpose, SPST, 8A, 24V|K1|1|TE Connectivity|OJ-SH-124LMH,000
311 -|784234510|WE-CNSA Common Mode Line Filter, 1210, 7850Ω, 200mA|L1|1|Wurth Elektronik|784234510
238 +|784234510|WE-CNSA Common Mode Line Filter, 1210, 7850Ω, 200mA|L1|1|(( fatal error – no data ))| |
312 312  |74438323100|WE-MAPI SMT Power Inductor, 2510, 10µH, 0.9A, 733mΩ|L2, L3|2|Wurth Elektronik|74438323100
313 -|XAL7070-651MEB|General Purpose Inductor, 0.65uH, 20%, 3028|L901|1|Coilcraft|XAL7070-651MEB
240 +|XAL7070-651MEB|General Purpose Inductor, 0.65uH, 20%, 3028|L901|1|Coilcraft|XAL7070-651MEB|
314 314  |BSS123NH6327XTSA1|MOSFET N-CH 100V 0.19A SOT-23|Q201, Q202, Q803, Q804, Q905, Q906|6|Infineon|BSS123NH6327XTSA1
315 315  |BSS83PH6327XTSA1|SIPMOS Small-Signal Transistor, -0.33A, -60V, SOT-23|Q801, Q802|2|Infineon|BSS83PH6327XTSA1
316 316  |IAUCN04S7L028ATMA1|Mosfet, N-ch, 40V, 100A|Q901, Q902|2|Infineon|IAUCN04S7L028ATMA1
317 317  |BSC084P03NS3GATMA1|P-Channel OptiMOS P3, -30V VDS, -78.6A ID, PG-TDSON-8-1|Q903, Q904|2|Infineon|BSC084P03NS3GATMA1
318 -|(( TBD ))|Generic Resistor, 350Ω, 0603|R104, R204, R304, R404, R504, R606, R704, R804, R904|9|(( TBD ))|
319 -|(( TBD ))|Generic Resistor, 1KΩ, 0603|R205, R206, R807, R808, R913, R914|6|(( TBD ))|
320 -|(( TBD ))|Generic Resistor, 10KΩ, 0603|R1, R207, R208, R805, R806, R809, R810, R811, R812, R911, R912, R915, R916|13|(( TBD ))|
321 -|(( TBD ))|Generic Resistor, 1.6KΩ, 0603|R2|1|(( TBD ))|
322 -|(( TBD ))|Generic Resistor, 2.2Ω, 0603|R3|1|(( TBD ))|
323 -|(( TBD ))|Generic Resistor, 27KΩ, 0603|R4|1|(( TBD ))|
324 -|(( TBD ))|Generic Resistor, 5.1KΩ, 0603|R5|1|(( TBD ))|
245 +|(( TBD ))|Generic Resistor, 350Ω, 0603|R104, R204, R304, R404, R504, R606, R704, R804, R904|9|(( TBD ))| |
246 +|(( TBD ))|Generic Resistor, 1KΩ, 0603|R205, R206, R807, R808, R913, R914|6|(( TBD ))| |
247 +|(( TBD ))|Generic Resistor, 10KΩ, 0603|R1, R207, R208, R805, R806, R809, R810, R811, R812, R911, R912, R915, R916|13|(( TBD ))| |
248 +|(( TBD ))|Generic Resistor, 1.6KΩ, 0603|R2|1|(( TBD ))| |
249 +|(( TBD ))|Generic Resistor, 2.2Ω, 0603|R3|1|(( TBD ))| |
250 +|(( TBD ))|Generic Resistor, 27KΩ, 0603|R4|1|(( TBD ))| |
251 +|(( TBD ))|Generic Resistor, 5.1KΩ, 0603|R5|1|(( TBD ))| |
325 325  |WSLF25122L000FEA|Res Metal Strip 2512, 0.002Ω, 1%, 5W|R101, R201, R301, R401, R501, R601, R701, R801, R901|9|Vishay|WSLF25122L000FEA
326 326  |CR0603-FX-1002ELF|SMD Resistor, 10kΩ, ±1%, 100mW, 0603|R102, R105, R202, R302, R402, R502, R602, R702, R802, R902|10|Bourns|CR0603-FX-1002ELF
327 327  |CR0805-JW-472ELF|SMD Resistor, 4.7kΩ, ±5%, 125mW, 0805|R103, R203, R303, R403, R503, R603, R703, R803, R903|9|Bourns|CR0805-JW-472ELF
... ... @@ -342,25 +342,21 @@
342 342  
343 343  = AR27 Concept =
344 344  
345 -This section describes the concept for AR27.
272 +Here is the for AR27
346 346  
347 347  == Changes ==
348 348  
349 -* Connector
350 -** Change main connector
351 351  * Circuits
352 -** More dedicated supply circuits
353 -** Keep the same current sensing
354 -** Increase the signal LED resistor on the PCB (the LEDs were too bright)
355 -* Microcontroller
356 -** Needs more inputs
277 +** more dedicate supply circuits
278 +** Keep the same current
279 +** Adjust the signal led resistor on the PCB
357 357  * Digital signals
358 -** Increase the green signal LED resistor on the PCB (the LEDs were too bright)
359 -* 12 V supply
360 -** Three separate 12 V supplies:
361 -*** Pump 1
362 -*** Pump 2
363 -*** Inverter / other 12 V loads
281 +** Adjust the signal led resistor on the PCB
282 +* 12V supply
283 +** 3 seprate 12 V supply
284 +*** Pump1
285 +*** Pump2
286 +*** Inverter/ other 12Vsupply
364 364  * Autonomous
365 365  ** Supplied by ASMS
366 366  ** Potentially control ASSI
... ... @@ -370,37 +370,42 @@
370 370  
371 371  === Standard supply table ===
372 372  
373 -|= |=Voltage|=Shared supply|=Qty
374 -|IPC|24V|Standalone|1
375 -|Pumps|12V|Standalone|2
376 -|Fans|24V|Standalone|
377 -|HV box|24V|Standalone|
378 -|Energy meter|12V|Inverter, energy meter|
379 -|Inverter|12V|Inverter, energy meter|
296 +|= |=Voltage|=Common power|=NR
297 +|IPC|24V|standalone|1
298 +|Pumps|12V|standalone|2
299 +|Fans|24V|standalone|
300 +|HVbox|24V|standalone|
301 +|Energy meter|12V|inverter, Energy meter |
302 +|Inverterx|12V |inverter, Energy meter |
380 380  |Accumulator|24V|Standalone|
381 -|Brake light|24V|Buzzer, brake light|
382 -|Buzzer|24V|Buzzer, brake light|
383 -|Sensor module (rear)|24V|Sensor modules, telemetry|
384 -|Sensor module (front)|24V|Sensor modules, telemetry|
385 -|Tire temperature|12V|Telemetry, tire temperature|
386 -|Telemetry|12V|Telemetry, tire temperature|
387 -|Telemetry|24V|Sensor modules, telemetry|
388 -|Dashboard|24V|Standalone|
304 +|Brake light|24V|Buzzer brake light|
305 +|buzzer|24V|Buzzer brake light|
306 +|Sensor module R|24V|Sensor modules, telemetry|
307 +|Sensor moduleF|24V|Sensor modules, telemetry|
308 +|Tire temp|12V|telemetri tire temp|
309 +|Telemetrie|12V|telemetri tire temp|
310 +|telemetri|24V|Sensor modules, telemetry|
311 +|(((
312 +Dashboard
313 +)))|24V|Standalone |
389 389  |SDC|24V|Standalone|
390 -|SDC monitor|24V|Dashboard, telemetry, SDC monitor|
391 -|Internal circuitry|24V|Standalone|
315 +|SDC monitor |24V|Dashboard telemetrie SDC monitor|
316 +|internal circuitry |24V|Standalone|
317 +| | | |
392 392  
393 393  === Autonomous supply table ===
394 394  
395 -|= |=Qty|=Current
396 -|Steering motor|1|?
397 -|ASB/ESB| |?
321 +|= |=amount|=Current
322 +|Steering motor |1|?
323 +|(((
324 +ASB/ESB
325 +)))| |?
398 398  |ASSI|2|?
399 399  |RES|1|?
400 400  
401 401  == Relevant rules ==
402 402  
403 -|=(% style="width: 472px;" %)Rule number|=(% style="width: 650px;" %)Rule
331 +|=(% style="width: 472px;" %)Rule number|=(% style="width: 650px;" %)Rule
404 404  |(% style="width:472px" %) |(% style="width:650px" %)
405 405  |(% style="width:472px" %) |(% style="width:650px" %)
406 406  |(% style="width:472px" %) |(% style="width:650px" %)
... ... @@ -408,3 +408,10 @@
408 408  |(% style="width:472px" %) |(% style="width:650px" %)
409 409  |(% style="width:472px" %) |(% style="width:650px" %)
410 410  |(% style="width:472px" %) |(% style="width:650px" %)
339 +
340 +
341 +
342 +
343 +=== ===
344 +
345 +