Changes for page Power controller
Last modified by Mathias Larsen on 2026/09/24 21:21
From version 38.1
edited by Mathias Larsen
on 2026/09/23 18:47
on 2026/09/23 18:47
Change comment:
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To version 36.1
edited by Mathias Larsen
on 2026/09/23 18:05
on 2026/09/23 18:05
Change comment:
There is no comment for this version
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... ... @@ -1,4 +1,6 @@ 1 1 {{wikibox title="Power controller" image="https://wiki.alignracing.no/bin/download/Electrical/Power%20controller/WebHome/Screenshot%202026-09-22%20211347.png?rev=1.1" caption="3D model of the Power controller from Altium Designer" width="30" labelWidth="50"}} 2 +Linjene må se nøyaktig slik ut i Content-feltet: 3 + 2 2 Supply voltage=12–24 V DC 3 3 Fused circuits=9 (5 × 24 V outputs, fan outputs, digital outputs, 12 V circuit, internal electronics) 4 4 24 V outputs=5 ... ... @@ -6,35 +6,36 @@ 6 6 12 V outputs=2 7 7 Digital outputs (shared fuse)=2 × 12 V switched (5 A), 2 × 24 V switched (330 mA), 2 × PWM 8 8 Communication interface=CAN FD 9 -Maximum data rate=1 Mbps 11 +Maximum data rate=1 MbpsD 12 +|Maximum data rate|1 Mbps 10 10 {{/wikibox}} 11 11 12 -== Table of contents == 15 +== Tables of contents == 13 13 14 14 ---- 15 15 16 16 {{toc/}} 17 17 18 - 19 - 20 20 == Pinout == 21 21 22 22 === Connector pinout === 23 23 24 -|=(% style="width: 281px;" %)Pin|=(% style="width: 135px;" %) Signal|=(% style="width: 157px;" %)Comment|=(% style="width: 132px;" %)25 +|=(% style="width: 281px;" %)Pin|=(% style="width: 135px;" %) |=(% style="width: 157px;" %)comment|=(% style="width: 132px;" %) 25 25 |(% style="width:281px" %)1|(% style="width:135px" %)CANH|(% style="width:157px" %) |(% style="width:132px" %) 26 26 |(% style="width:281px" %)2|(% style="width:135px" %)CANL|(% style="width:157px" %) |(% style="width:132px" %) 27 27 |(% style="width:281px" %)3|(% style="width:135px" %)FAN 1 PWM|(% style="width:157px" %) |(% style="width:132px" %) 28 28 |(% style="width:281px" %)4|(% style="width:135px" %)FAN 2 PWM|(% style="width:157px" %) |(% style="width:132px" %) 29 -|(% style="width:281px" %)5|(% style="width:135px" %)GND|(% style="width:157px" %) Solder blob|(% style="width:132px" %)30 -|(% style="width:281px" %)6|(% style="width:135px" %)GND|(% style="width:157px" %) Solder blob|(% style="width:132px" %)31 -|(% style="width:281px" %)7|(% style="width:135px" %)GND|(% style="width:157px" %) Solder blob|(% style="width:132px" %)32 -|(% style="width:281px" %)8|(% style="width:135px" %)GND|(% style="width:157px" %) Solder blob|(% style="width:132px" %)30 +|(% style="width:281px" %)5|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %) 31 +|(% style="width:281px" %)6|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %) 32 +|(% style="width:281px" %)7|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %) 33 +|(% style="width:281px" %)8|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %) 33 33 |(% style="width:281px" %)9|(% style="width:135px" %)Accumulator|(% style="width:157px" %) |(% style="width:132px" %) 34 34 |(% style="width:281px" %)10|(% style="width:135px" %)Front|(% style="width:157px" %) |(% style="width:132px" %) 35 35 |(% style="width:281px" %)11|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %) 36 36 |(% style="width:281px" %)12|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %) 37 -|(% style="width:281px" %)13|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %) 38 +|(% style="width:281px" %)((( 39 +13 40 +)))|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %) 38 38 |(% style="width:281px" %)14|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %) 39 39 |(% style="width:281px" %)15|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %) 40 40 |(% style="width:281px" %)16|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %) ... ... @@ -47,51 +47,55 @@ 47 47 |(% style="width:281px" %)23|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %) 48 48 |(% style="width:281px" %)24|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %) 49 49 |(% style="width:281px" %)25|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %) 50 -|(% style="width:281px" %)26|(% style="width:135px" %)12V power pump 1|(% style="width:157px" %) |(% style="width:132px" %)51 -|(% style="width:281px" %)27|(% style="width:135px" %)12V power pump2|(% style="width:157px" %) |(% style="width:132px" %)52 -|(% style="width:281px" %)28|(% style="width:135px" %)GND|(% style="width:157px" %) Solder blob|(% style="width:132px" %)53 -|(% style="width:281px" %)29|(% style="width:135px" %)GND|(% style="width:157px" %) Solder blob|(% style="width:132px" %)54 -|(% style="width:281px" %)30|(% style="width:135px" %)GND|(% style="width:157px" %) Solder blob|(% style="width:132px" %)55 -|(% style="width:281px" %)31|(% style="width:135px" %)Buzzer|(% style="width:157px" %)Is brake light in wiring harness|(% style="width:132px" %)56 -|(% style="width:281px" %)32|(% style="width:135px" %)Brake light|(% style="width:157px" %)Is buzzer in wiring harness|(% style="width:132px" %)57 -|(% style="width:281px" %)33|(% style="width:135px" %)24V|(% style="width:157px" %) Reserve|(% style="width:132px" %)58 -|(% style="width:281px" %)34|(% style="width:135px" %)24V|(% style="width:157px" %) Reserve|(% style="width:132px" %)59 -|(% style="width:281px" %)35|(% style="width:135px" %)24V|(% style="width:157px" %) Sensor card|(% style="width:132px" %)53 +|(% style="width:281px" %)26|(% style="width:135px" %)12V power pump1|(% style="width:157px" %) |(% style="width:132px" %) 54 +|(% style="width:281px" %)27|(% style="width:135px" %)12V Power pump2|(% style="width:157px" %) |(% style="width:132px" %) 55 +|(% style="width:281px" %)28|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %) 56 +|(% style="width:281px" %)29|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %) 57 +|(% style="width:281px" %)30|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %) 58 +|(% style="width:281px" %)31|(% style="width:135px" %)Buzzer|(% style="width:157px" %)Is brake light in wiring harnes|(% style="width:132px" %) 59 +|(% style="width:281px" %)32|(% style="width:135px" %)Brake light|(% style="width:157px" %)Is buzzer in wiring harnes|(% style="width:132px" %) 60 +|(% style="width:281px" %)33|(% style="width:135px" %)24V|(% style="width:157px" %)reserve|(% style="width:132px" %) 61 +|(% style="width:281px" %)34|(% style="width:135px" %)24V|(% style="width:157px" %)reserve|(% style="width:132px" %) 62 +|(% style="width:281px" %)35|(% style="width:135px" %)24V|(% style="width:157px" %)sensor card|(% style="width:132px" %) 60 60 61 -=== Microcontroller pinout ===64 +=== Microcontroller Pinout === 62 62 63 -The power controller uses a microcontroller to control the pumps, fans, buzzer and brake light. It also handles current monitoring andtheLED indicators. Themicrocontroller used in this system istheSTM32G431CBT6.66 +The power controller uses a microcontroller to control the pumps, fans, buzzer, and brake light. It also features current monitoring and LED indicators. The Microcontroller used in this system is STM32G431CBT6 64 64 65 65 66 -|=Physical pin|=Electrical pin|=Description 67 -|1|VBAT|Backup battery supply, used if an RTC is needed (connected to +3V3 in this design) 68 -|5|OSC_IN|Clock input (8 MHz oscillator) 69 -|7|NRST|Active-low reset, can be connected to a button (connected to +3V3) 70 -|8|PA0|Analog signal: Current 6, supply 24 V reserve 71 -|9|PA1|Analog signal: Current 7, supply 24 V reserve 72 -|10|PA2|Analog signal: Current 5, supply sensor card 73 -|11|PA3|Analog signal: Current 4, supply front 74 -|12|PA4|Analog signal: Current 3, supply accumulator 75 -|13|PA5|Analog signal: Current 2, supply fans 76 -|14|PA6|Digital output: LED 9 77 -|15|PA7|Digital output: LED 2 78 -|16|PB0|Analog signal: Current 8, supply buzzer and brake light 79 -|17|PB1|PWM: Enable fan 1 69 +|=Physical pin|=Electrical pin|=((( 70 +Description 71 +))) 72 +|1|VBAT|Power source from a backup battery if a RTC would be used (Connected to +3V3 in this case) 73 +|5|OSC_IN|Clock input (8MHz oscillator) 74 +|7|NRST|Negative reset which can be connected to a button (Connected to +3V3) 75 +|8|PA0|Analog signal: Current 6 Supply 24V resserve 76 +|9|PA1|Analog signal: Current 7 Supply 24V resserve 77 +|10|PA2|Analog signal: Current 5 Supply sensor card 78 +|11|PA3|Analog signal: Current 4 Supply front 79 +|12|PA4|Analog signal: Current 3 Supply accumulator 80 +|13|PA5|Analog signal: Current 2 Supply fans 81 +|14|PA6|Digital output LED 9 82 +|15|PA7|Digital output LED 2 83 +|16|PB0|Analog signal Current 8 Supply buzzer, brake light 84 +|17|PB1|PWM: enable Fan 1 80 80 |18|PB2|Input: V-sense 81 81 |19|VSSA|Voltage source: Ground 82 -|20|VREF|Voltage reference ( internal voltage reference)87 +|20|VREF|Voltage reference (Internal voltage refferance) 83 83 |21|VDDA|Voltage source: Power (+3V3) 84 84 |22|PB10|Digital output: LED 8 85 85 |23|VSS|Voltage source: Ground 86 86 |24|VDD|Voltage source: Power (+3V3) 87 -|25|PB11|Analog signal: Current 1, internal components 88 -|26|PB12|Analog signal: Current 9, supply 12 V pumps, inverter and data logger 89 -|29|PB15|PWM: Enable fan 2 90 -|30|PA8|Digital output: Enable buzzer (on the car it is the brake light) 91 -|31|PA9|Digital output: Enable brake light (on the car it is the buzzer) 92 -|32|PA10|Input: ASMS signal 93 -|33|PA11|CAN bus RXD 94 -|34|PA12|CAN bus TXD 92 +|25|PB11|Current 1 Internal components 93 +|26|PB12|Current 9 Supply 12 V Pumps inverter and datalogger 94 +|29|PB15|PWM: enable fan 2 95 +|30|PA8|Digital output Enable buzzeer(On the car it is Brake light) 96 +|31|PA9|((( 97 +Digital output Enable brake light(On the car it is the buzzer) 98 +))) 99 +|32|PA10|Input ASMS signal 100 +|33|PA11|CAN-BUS RXD 101 +|34|PA12|CAN-BUS TXD 95 95 |35|VSS|Voltage source: Ground 96 96 |36|VDD|Voltage source: Power (+3V3) 97 97 |37|PA13|SWDIO ... ... @@ -99,192 +99,112 @@ 99 99 |40|PB3|Digital output: LED 3 100 100 |41|PB4|Digital output: LED 4 101 101 |42|PB5|Digital output: LED 5 102 -|43|PB6|Digital output: Enable pump 1103 -|44|PB7|Digital output: Enable pump 2109 +|43|PB6|Digital output: Enable Pump 1 110 +|44|PB7|Digital output: Enable Pump 2 104 104 |45|PB8|Digital output: LED 6 105 -|46|PB9| Digital output:LED 7112 +|46|PB9|LED 7 106 106 |47|VSS|Voltage source: Ground 107 107 |48|VDD|Voltage source: Power (+3V3) 108 108 109 109 == Distribution circuit == 110 110 111 -The board has 9 distribution circuits, one for each fused output group. All 9 circuits use the same design, and the component reference designators follow the circuit number (circuit 1 uses R101–R104, C101, D101 and F101, circuit 2 uses R201–R204, and so on). Each circuit consists of: 112 - 113 -* A fuse in a Littelfuse nano fuse holder, so the fuse can be replaced without soldering 114 -* A 2 mΩ shunt resistor for current measurement 115 -* A current sense amplifier channel and a low-pass filter to the microcontroller ADC 116 -* An RGB LED, where the green channel shows that the fuse is intact and the red channel is controlled by the microcontroller 117 - 118 118 [[image:1790100104451-169.png]] 119 119 120 -|=Component|=Value|=Ref Des (circuit 1) 121 -|Fuse holder|Littelfuse nano|F101 122 -|Shunt resistor|2 mΩ, 1 %, 5 W, 2512|R101 123 -|Filter resistor|10 kΩ|R102 124 -|Filter capacitor|10 nF|C101 125 -|Green LED resistor|4.7 kΩ, 0805|R103 126 -|Red LED resistor|350 Ω|R104 127 -|RGB LED|Würth 150282M167310|D101 128 - 129 129 === Green LED === 130 130 131 -The green LED i ndicateswhether the fuseis intact. It is connectedfromtheoutputsideof thefuse to ground through a 4.7 kΩ resistor. When thefuseis intact, theLED lights up. Ifthe fuseblows, the LED losesitssupply and turnsoff. This makesit easy to find a blown fuse by looking at the board.122 +The green LED is used to see if the fuse is ok 132 132 133 -The LED is powered directly from the output voltage, so the current depends on the supply. At 24 V the current is roughly 4–5 mA, and at 12 V it is about 2 mA. This turned out to be brighter than necessary. 134 - 135 135 [[image:1790098808447-123.png]] 136 136 137 137 === Current sense === 138 138 139 -The current in each circuit is measured by passing it through a shunt resistor with a very low resistance and measuring the voltage drop across it. This small voltage is amplified, filtered and read by the microcontroller's ADC. 140 140 129 + 141 141 ==== Shunt resistor ==== 142 142 143 -A 2 mΩ shuntresistor isplacedin serieswiththeload.The voltage dropacrossit is2mVperampereof current(0.002 V/A).132 +A resistor with 2mOhm is in series to measure the voltage drop over the resistance that gives a voltage of 0.002 ever Amp of current 144 144 145 -The shunt is a Vishay WSLF2512 metal strip resistor with 1 % tolerance and a 5 W rating. The low resistance keeps the losses small: at 8 A the voltage drop is only 16 mV and the power loss is about 0.13 W. 146 - 147 147 [[image:1790100157872-786.png]] 148 148 149 - ====Amplifier====136 +Amplifier 150 150 151 - The amplifier is a quad-channelcurrent senseamplifier with a gain of 200V/V.When the measured voltage drop passesthrough the amplifier,theoutputistherefore0.4V perampere.138 +the amplifier is a quad chanel amplifier with a gain of 200V/V. So when the measured voltage drop is passed trough the amplifier it will give 0.4V per 1A. 152 152 153 -The board uses three INA4180A4 amplifiers (U3, U4, U5) from Texas Instruments. This gives 12 channels, of which 9 are used. The INA4180 measures on the high side and accepts a common-mode voltage of up to 26 V, so it can measure directly on the 24 V outputs. 154 - 155 -With the 3.3 V ADC on the microcontroller, the maximum measurable current is about 8 A (3.3 V / 0.4 V/A ≈ 8.25 A). Above this, the amplifier output saturates. 156 - 157 -|=Current|=Shunt voltage|=Amplifier output 158 -|1 A|2 mV|0.4 V 159 -|2.5 A|5 mV|1.0 V 160 -|5 A|10 mV|2.0 V 161 -|8 A|16 mV|3.2 V 162 - 163 163 ==== Filter ==== 164 164 165 - The filter is a low-pass filter with a cutoff frequency of 1.6kHz.142 +the filter is a low pass filter with a cutoff frequency of 1,6KHZ 166 166 167 -It is an RC filter made of a 10 kΩ resistor and a 10 nF capacitor between the amplifier output and the ADC pin: f,,c,, = 1 / (2π × 10 kΩ × 10 nF) ≈ 1.6 kHz. The filter removes high-frequency noise, for example from PWM-controlled fans and switching loads, before the signal is sampled. The capacitor also acts as a charge reservoir for the ADC's sampling capacitor. 168 168 169 -=== Power amplifier === 170 170 146 +=== Power Amplifier === 147 + 171 171 [[image:1790101431805-672.png]] 172 172 173 173 === Voltage measurement === 174 174 175 - Thesupplyvoltage is measuredsothemicrocontrollercan monitortheLVbatteryvoltage.Thesignal isreadonpinPB2 (V-sense).152 +A voltage divider with a ratio of 11 where 24V is equal to 2.182 on the microcontroller pin 176 176 177 -A voltage divider with a ratio of 1:11 is used, so 24 V corresponds to 2.182 V on the microcontroller pin. 178 - 179 -The input voltage is calculated in firmware as V,,in,, = V,,pin,, × 11. With a 3.3 V ADC, the highest voltage that can be measured is about 36 V, which gives good margin above the 24 V supply. 180 - 181 -|=Supply voltage|=Voltage on pin 182 -|12 V|1.09 V 183 -|20 V|1.82 V 184 -|24 V|2.18 V 185 -|30 V|2.73 V 186 - 187 187 [[image:1790101449150-901.png]] 188 188 189 -=== 12 V supply(did not work) ===156 +=== 12V supply(Did not work) === 190 190 191 -The 12 V supply is a synchronousbuck converterthat steps the 24 V supply down to 12 V for the pumps, inverterand data logger. It is built aroundan LM5148 buck controller(U801) from Texas Instruments, whichdrivestwo external N-channel power MOSFETs (IAUCN04S7L028, Q901 andQ902)as the high-side andlow-side switches. The outputinductoris a 0.65 µH Coilcraft XAL7070 (L901), anda 3 mΩ resistor (R910) isused for current sensing in the controller.158 +The buck converter overheated under load and made a whining sound 192 192 193 -|=Component|=Part|=Ref Des 194 -|Buck controller|LM5148RGYR|U801 195 -|Power MOSFETs|IAUCN04S7L028ATMA1|Q901, Q902 196 -|Inductor|XAL7070-651MEB, 0.65 µH|L901 197 -|Current sense resistor|3 mΩ, 3 W|R910 198 -|Output capacitors|22 µF, 25 V|C909–C912 199 - 200 -The buck converter overheated under load and made a whining sound. 201 - 202 202 [[image:1790102044737-969.png||height="368" width="925"]] 203 203 204 - AMateksys PM20S-2powermodule was used as a quick fix toprovide12V for the competition.162 +Mateksys PM20S-2 Power Module was used as a quick fix to ensure that it had 12V for the competion. 205 205 206 -=== 5 V, 3.3Vand CANbus ===164 +=== 5V, 3V3 and Canbus === 207 207 208 -Use sthestandard Align template.166 +Used standard Align template 209 209 210 -* **5 V:** An AP64060 synchronous buck converter (U6) steps the input voltage down to 5 V. It accepts 4.5–40 V in and delivers up to 0.6 A. 211 -* **3.3 V:** An AP2112K-3.3 LDO regulator (U7) generates 3.3 V for the microcontroller and the current sense amplifiers. 212 -* **CAN bus:** An NCV7344 CAN FD transceiver (U2) connects the microcontroller to the CAN bus. The transceiver supports up to 5 Mbps, and the bus runs at 1 Mbps. A common-mode choke (L1) reduces noise on the bus lines, and a TVS diode (D1) protects them against ESD and voltage spikes. 213 - 214 -The whole board is protected by a 400 W power TVS diode (D2) on the input, which clamps voltage spikes on the supply. 215 - 216 216 == Control logic == 217 217 218 -=== Source dfromthemicrocontroller ===170 +=== Source from micro controller === 219 219 220 -The program mable red light ispartofthe same RGB LEDas the green fuseindicator. It is controlledby thefirmware and can be used to show the status of each circuit, for example an overcurrent or an output that is switched off.172 +The programable red light is in the same RGB LED Diode 221 221 222 - Currentissourced directlyfrom the microcontroller througha 350Ω series resistor. Whenthe pin is driven high (3.3 V), current flowsthrough the resistorand the red LED to ground. The STM32 pinscansupply up to about 20 mAeach, so no transistor is needed. Thisgives an LED current of roughly 3–4 mA, which made the LEDs too bright.The resistor value should be increased on the next version.174 +Direct sourcing of current from the microcontroller with a 350 ohm ressistor in series. 223 223 224 224 [[image:1790098512666-432.png]] 225 225 226 -= ==High-side switching ===178 += Highside switching = 227 227 228 - The buzzer, brake lightand pumps are switchedonthe highside. The load's negative side is permanently connected to ground, and the controller switchesthepositive supply. This means a short from the output wire to chassis cannot turn the load on, and the load is completely unpowered when it is off.180 +to switch the 229 229 230 - Each output uses a P-channel MOSFET as themain switch between the supply and the load. A P-channel MOSFET is used because it can switch the highsidewithout a charge pump or gate driver. It turns on when itsgate is pulled belowits source (the supply voltage).182 +[[image:1790181075885-591.png||height="343" width="367"]] 231 231 232 - The microcontroller runs on 3.3 V and cannot pull the gate of theP-channel MOSFET far enough on its own. A small N-channel MOSFET is therefore used as a level shifter:184 +Pump 233 233 234 -* **Output off:** The microcontroller pin is low, so the N-channel MOSFET is off. A pull-up resistor holds the P-channel gate at the supply voltage, so V,,GS,, = 0 V and the P-channel MOSFET is off. 235 -* **Output on:** The microcontroller pin goes high (3.3 V) and turns on the N-channel MOSFET. This pulls the P-channel gate towards ground, V,,GS,, becomes negative and the P-channel MOSFET turns on. 186 +The nchannel mosfet(BSS123NH6327XTSA1) is th same as the buzzer/brake light but the pchannle mosfet(BSS123NH6327XTSA1) is a pchannel mosfet with a higher rated current the 236 236 237 - A 1 kΩ series resistor on the N-channelgatelimits the current from the microcontroller pin, and a10kΩ pull-down keeps theoutput off while the microcontrolleris starting up or in reset.188 +[[image:1790181054296-268.png||height="306" width="371"]] 238 238 239 -== ==Buzzerand brake light====190 +== == 240 240 241 - Thebuzzerand brake light are switched on the high side using an N-channel MOSFET (BSS123NH6327XTSA1) that drives a P-channel MOSFET (BSS83PH6327XTSA1).192 +== == 242 242 243 - Theseoutputs runon 24 V. The BSS83P is rated for -60 V and -0.33 A,which limits each output to 330 mA. This is enoughfor the buzzer and an LED brake light. The maximum gate-source voltage of the BSS83P is±20 V, so the gate must not bepulled all the way to ground from 24 V. The two 10 kΩ resistorson the P-channel gate form a voltage divider that limits V,,GS,, to about half the supply (≈ -12 V).194 +== Known issues == 244 244 245 - [[image:1790181075885-591.png||height="343"width="367"]]196 +12 V did not work 246 246 247 -|=Function|=Buzzer / brake light 248 -|Supply|24 V 249 -|N-channel MOSFET|BSS123NH6327XTSA1 (Q803, Q804) 250 -|P-channel MOSFET|BSS83PH6327XTSA1 (Q801, Q802) 251 -|Gate resistor|1 kΩ (R807, R808) 252 -|Pull-down / pull-up / divider|10 kΩ (R805, R806, R809–R812) 253 -|Maximum output current|330 mA 198 +Current measurement not tested 254 254 255 -==== Pump ==== 256 256 257 - TheN-channel MOSFET (BSS123NH6327XTSA1) is thesame as forthe buzzerand brakelight, but the P-channel MOSFET (BSC084P03NS3GATMA1) hasa much higher currentrating.201 +== Features to add == 258 258 259 - The pumps run on 12 V anddrawconsiderablymorecurrent.The BSC084P03 is apowerMOSFET ratedfor-30 V and -78.6 A, withan on-resistanceof about 8.4 mΩ. At 5 A this givesa loss of only about 0.2 W, so no heatsink is needed. Sincethesupply is12 V,thegate can be pulled fully togroundwithoutexceeding the ±20 V gate-sourcerating.203 +Add mosfets to cut power if the Lv battery is to low to save power 260 260 261 - [[image:1790181054296-268.png||height="306" width="371"]]205 +Add a power distrobution for Autonomus system 262 262 263 -|=Function|=Pump 1 / Pump 2 264 -|Supply|12 V 265 -|N-channel MOSFET|BSS123NH6327XTSA1 (Q905, Q906) 266 -|P-channel MOSFET|BSC084P03NS3GATMA1 (Q903, Q904) 267 -|Gate resistor|1 kΩ (R913, R914) 268 -|Pull-down / pull-up|10 kΩ (R911, R912, R915, R916) 269 -|Maximum output current|5 A 270 270 271 -== Knownissues==208 +== BOM(bill of materials) == 272 272 273 -* The 12 V supply did not work. 274 -* The current measurement has not been tested. 275 - 276 -== Features to add == 277 - 278 -* Add MOSFETs to cut power if the LV battery voltage is too low, to save power. 279 -* Add power distribution for the autonomous system. 280 - 281 -== BOM (bill of materials) == 282 - 283 283 |=Part Number|=Description|=Ref Des|=Qty|=Manufacturer|=MPN 284 284 |CC0603KRX5R6BB475|Chip Capacitor, 4.7µF +/-20%, 10V, 0603|C1|1|Yageo Group|CC0603KRX5R6BB475 285 285 |CL10B104KA8NNNC|MLCC, 0.1 uF, 25V, ±10%, X7R, 0603|C2, C3, C4, C8, C9, C10, C14, C15, C16|9|Samsung Electro-Mechanics|CL10B104KA8NNNC 286 286 |CL10B105KA8NFNC|MLCC, 1uF, 25V, 10%, X7R, 0603|C5, C7|2|Samsung Electro-Mechanics|CL10B105KA8NFNC 287 -|CL10B103KB8NNNC|MLCC, 10nF, 50V, +125C, X7R, ±10%, 0603|C6, C101, C201, C301, C401, C501, C601, C701, C801, C901|10| SamsungElectro-Mechanics|CL10B103KB8NNNC214 +|CL10B103KB8NNNC|MLCC, 10nF, 50V, +125C, X7R, ±10%, 0603|C6, C101, C201, C301, C401, C501, C601, C701, C801, C901|10|(( fatal error – no data ))| | 288 288 |885012206020|MLCC, General Purpose, 0603, 100nF, 10V|C11|1|Wurth Elektronik|885012206020 289 289 |885012006051|MLCC, General Purpose, 0603, 10pF, 50V|C12, C13|2|Wurth Elektronik|885012006051 290 290 |885012208124|MLCC, General Purpose, 1206, 2.2µF, 100V|C17, C19|2|Wurth Elektronik|885012208124 ... ... @@ -305,23 +305,23 @@ 305 305 |0466.125NR|Electric Fuse, Very Fast Blow, 0.125A, 125VAC/VDC, 1206|F102|1|Littelfuse|0466.125NR 306 306 |776231-1|Conn Shrouded Header, HDR 35 POS, 4mm, Thru-Hole|J1|1|TE Connectivity|776231-1 307 307 |76829-0002|Mega-Fit Straight Male Header, 2x2, 5.7mm Pitch|J2|1|Molex|76829-0002 308 -|(4 pin header)|2.54mm pitch 1x4 vertical header|J3|1| Generic|235 +|(4 pin header)|2.54mm pitch 1x4 vertical header|J3|1|(( fatal error – no data ))| | 309 309 |44914-0401|Conn Header Vert 4POS 3mm|J4|1|Molex|44914-0401 310 310 |1461247-3|Relay, Gen Purpose, SPST, 8A, 24V|K1|1|TE Connectivity|OJ-SH-124LMH,000 311 -|784234510|WE-CNSA Common Mode Line Filter, 1210, 7850Ω, 200mA|L1|1| WurthElektronik|784234510238 +|784234510|WE-CNSA Common Mode Line Filter, 1210, 7850Ω, 200mA|L1|1|(( fatal error – no data ))| | 312 312 |74438323100|WE-MAPI SMT Power Inductor, 2510, 10µH, 0.9A, 733mΩ|L2, L3|2|Wurth Elektronik|74438323100 313 -|XAL7070-651MEB|General Purpose Inductor, 0.65uH, 20%, 3028|L901|1|Coilcraft|XAL7070-651MEB 240 +|XAL7070-651MEB|General Purpose Inductor, 0.65uH, 20%, 3028|L901|1|Coilcraft|XAL7070-651MEB| 314 314 |BSS123NH6327XTSA1|MOSFET N-CH 100V 0.19A SOT-23|Q201, Q202, Q803, Q804, Q905, Q906|6|Infineon|BSS123NH6327XTSA1 315 315 |BSS83PH6327XTSA1|SIPMOS Small-Signal Transistor, -0.33A, -60V, SOT-23|Q801, Q802|2|Infineon|BSS83PH6327XTSA1 316 316 |IAUCN04S7L028ATMA1|Mosfet, N-ch, 40V, 100A|Q901, Q902|2|Infineon|IAUCN04S7L028ATMA1 317 317 |BSC084P03NS3GATMA1|P-Channel OptiMOS P3, -30V VDS, -78.6A ID, PG-TDSON-8-1|Q903, Q904|2|Infineon|BSC084P03NS3GATMA1 318 -|(( TBD ))|Generic Resistor, 350Ω, 0603|R104, R204, R304, R404, R504, R606, R704, R804, R904|9|(( TBD ))| 319 -|(( TBD ))|Generic Resistor, 1KΩ, 0603|R205, R206, R807, R808, R913, R914|6|(( TBD ))| 320 -|(( TBD ))|Generic Resistor, 10KΩ, 0603|R1, R207, R208, R805, R806, R809, R810, R811, R812, R911, R912, R915, R916|13|(( TBD ))| 321 -|(( TBD ))|Generic Resistor, 1.6KΩ, 0603|R2|1|(( TBD ))| 322 -|(( TBD ))|Generic Resistor, 2.2Ω, 0603|R3|1|(( TBD ))| 323 -|(( TBD ))|Generic Resistor, 27KΩ, 0603|R4|1|(( TBD ))| 324 -|(( TBD ))|Generic Resistor, 5.1KΩ, 0603|R5|1|(( TBD ))| 245 +|(( TBD ))|Generic Resistor, 350Ω, 0603|R104, R204, R304, R404, R504, R606, R704, R804, R904|9|(( TBD ))| | 246 +|(( TBD ))|Generic Resistor, 1KΩ, 0603|R205, R206, R807, R808, R913, R914|6|(( TBD ))| | 247 +|(( TBD ))|Generic Resistor, 10KΩ, 0603|R1, R207, R208, R805, R806, R809, R810, R811, R812, R911, R912, R915, R916|13|(( TBD ))| | 248 +|(( TBD ))|Generic Resistor, 1.6KΩ, 0603|R2|1|(( TBD ))| | 249 +|(( TBD ))|Generic Resistor, 2.2Ω, 0603|R3|1|(( TBD ))| | 250 +|(( TBD ))|Generic Resistor, 27KΩ, 0603|R4|1|(( TBD ))| | 251 +|(( TBD ))|Generic Resistor, 5.1KΩ, 0603|R5|1|(( TBD ))| | 325 325 |WSLF25122L000FEA|Res Metal Strip 2512, 0.002Ω, 1%, 5W|R101, R201, R301, R401, R501, R601, R701, R801, R901|9|Vishay|WSLF25122L000FEA 326 326 |CR0603-FX-1002ELF|SMD Resistor, 10kΩ, ±1%, 100mW, 0603|R102, R105, R202, R302, R402, R502, R602, R702, R802, R902|10|Bourns|CR0603-FX-1002ELF 327 327 |CR0805-JW-472ELF|SMD Resistor, 4.7kΩ, ±5%, 125mW, 0805|R103, R203, R303, R403, R503, R603, R703, R803, R903|9|Bourns|CR0805-JW-472ELF ... ... @@ -342,25 +342,21 @@ 342 342 343 343 = AR27 Concept = 344 344 345 - This section describes theconceptfor AR27.272 +Here is the for AR27 346 346 347 347 == Changes == 348 348 349 -* Connector 350 -** Change main connector 351 351 * Circuits 352 -** More dedicated supply circuits 353 -** Keep the same current sensing 354 -** Increase the signal LED resistor on the PCB (the LEDs were too bright) 355 -* Microcontroller 356 -** Needs more inputs 277 +** more dedicate supply circuits 278 +** Keep the same current 279 +** Adjust the signal led resistor on the PCB 357 357 * Digital signals 358 -** IncreasethegreensignalLEDresistor on the PCB(the LEDs were too bright)359 -* 12 V supply360 -** Threeseparate 12 V supplies:361 -*** Pump 1362 -*** Pump 2363 -*** Inverter / other 12Vloads281 +** Adjust the signal led resistor on the PCB 282 +* 12V supply 283 +** 3 seprate 12 V supply 284 +*** Pump1 285 +*** Pump2 286 +*** Inverter/ other 12Vsupply 364 364 * Autonomous 365 365 ** Supplied by ASMS 366 366 ** Potentially control ASSI ... ... @@ -370,37 +370,42 @@ 370 370 371 371 === Standard supply table === 372 372 373 -|= |=Voltage|= Sharedsupply|=Qty374 -|IPC|24V| Standalone|1375 -|Pumps|12V| Standalone|2376 -|Fans|24V| Standalone|377 -|HV box|24V|Standalone|378 -|Energy meter|12V| Inverter,energy meter|379 -|Inverter|12V| Inverter,energy meter|296 +|= |=Voltage|=Common power|=NR 297 +|IPC|24V|standalone|1 298 +|Pumps|12V|standalone|2 299 +|Fans|24V|standalone| 300 +|HVbox|24V|standalone| 301 +|Energy meter|12V|inverter, Energy meter | 302 +|Inverterx|12V |inverter, Energy meter | 380 380 |Accumulator|24V|Standalone| 381 -|Brake light|24V|Buzzer, brake light| 382 -|Buzzer|24V|Buzzer, brake light| 383 -|Sensor module (rear)|24V|Sensor modules, telemetry| 384 -|Sensor module (front)|24V|Sensor modules, telemetry| 385 -|Tire temperature|12V|Telemetry, tire temperature| 386 -|Telemetry|12V|Telemetry, tire temperature| 387 -|Telemetry|24V|Sensor modules, telemetry| 388 -|Dashboard|24V|Standalone| 304 +|Brake light|24V|Buzzer brake light| 305 +|buzzer|24V|Buzzer brake light| 306 +|Sensor module R|24V|Sensor modules, telemetry| 307 +|Sensor moduleF|24V|Sensor modules, telemetry| 308 +|Tire temp|12V|telemetri tire temp| 309 +|Telemetrie|12V|telemetri tire temp| 310 +|telemetri|24V|Sensor modules, telemetry| 311 +|((( 312 +Dashboard 313 +)))|24V|Standalone | 389 389 |SDC|24V|Standalone| 390 -|SDC monitor|24V|Dashboard, telemetry, SDC monitor| 391 -|Internal circuitry|24V|Standalone| 315 +|SDC monitor |24V|Dashboard telemetrie SDC monitor| 316 +|internal circuitry |24V|Standalone| 317 +| | | | 392 392 393 393 === Autonomous supply table === 394 394 395 -|= |=Qty|=Current 396 -|Steering motor|1|? 397 -|ASB/ESB| |? 321 +|= |=amount|=Current 322 +|Steering motor |1|? 323 +|((( 324 +ASB/ESB 325 +)))| |? 398 398 |ASSI|2|? 399 399 |RES|1|? 400 400 401 401 == Relevant rules == 402 402 403 -|=(% style="width: 472px;" %)Rule number|=(% style="width: 650px;" %)Rule 331 +|=(% style="width: 472px;" %)Rule number|=(% style="width: 650px;" %)Rule 404 404 |(% style="width:472px" %) |(% style="width:650px" %) 405 405 |(% style="width:472px" %) |(% style="width:650px" %) 406 406 |(% style="width:472px" %) |(% style="width:650px" %) ... ... @@ -408,3 +408,10 @@ 408 408 |(% style="width:472px" %) |(% style="width:650px" %) 409 409 |(% style="width:472px" %) |(% style="width:650px" %) 410 410 |(% style="width:472px" %) |(% style="width:650px" %) 339 + 340 + 341 + 342 + 343 +=== === 344 + 345 +