Changes for page Power controller

Last modified by Mathias Larsen on 2026/09/24 21:21

From version 39.1
edited by Mathias Larsen
on 2026/09/24 21:21
Change comment: There is no comment for this version
To version 36.1
edited by Mathias Larsen
on 2026/09/23 18:05
Change comment: There is no comment for this version

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... ... @@ -1,4 +1,6 @@
1 1  {{wikibox title="Power controller" image="https://wiki.alignracing.no/bin/download/Electrical/Power%20controller/WebHome/Screenshot%202026-09-22%20211347.png?rev=1.1" caption="3D model of the Power controller from Altium Designer" width="30" labelWidth="50"}}
2 +Linjene må se nøyaktig slik ut i Content-feltet:
3 +
2 2  Supply voltage=12–24 V DC
3 3  Fused circuits=9 (5 × 24 V outputs, fan outputs, digital outputs, 12 V circuit, internal electronics)
4 4  24 V outputs=5
... ... @@ -6,35 +6,36 @@
6 6  12 V outputs=2
7 7  Digital outputs (shared fuse)=2 × 12 V switched (5 A), 2 × 24 V switched (330 mA), 2 × PWM
8 8  Communication interface=CAN FD
9 -Maximum data rate=1 Mbps
11 +Maximum data rate=1 MbpsD
12 +|Maximum data rate|1 Mbps
10 10  {{/wikibox}}
11 11  
12 -== Table of contents ==
15 +== Tables of contents ==
13 13  
14 14  ----
15 15  
16 16  {{toc/}}
17 17  
18 -
19 -
20 20  == Pinout ==
21 21  
22 22  === Connector pinout ===
23 23  
24 -|=(% style="width: 281px;" %)Pin|=(% style="width: 135px;" %)Signal|=(% style="width: 157px;" %)Comment|=(% style="width: 132px;" %)
25 +|=(% style="width: 281px;" %)Pin|=(% style="width: 135px;" %) |=(% style="width: 157px;" %)comment|=(% style="width: 132px;" %)
25 25  |(% style="width:281px" %)1|(% style="width:135px" %)CANH|(% style="width:157px" %) |(% style="width:132px" %)
26 26  |(% style="width:281px" %)2|(% style="width:135px" %)CANL|(% style="width:157px" %) |(% style="width:132px" %)
27 27  |(% style="width:281px" %)3|(% style="width:135px" %)FAN 1 PWM|(% style="width:157px" %) |(% style="width:132px" %)
28 28  |(% style="width:281px" %)4|(% style="width:135px" %)FAN 2 PWM|(% style="width:157px" %) |(% style="width:132px" %)
29 -|(% style="width:281px" %)5|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
30 -|(% style="width:281px" %)6|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
31 -|(% style="width:281px" %)7|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
32 -|(% style="width:281px" %)8|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
30 +|(% style="width:281px" %)5|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
31 +|(% style="width:281px" %)6|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
32 +|(% style="width:281px" %)7|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
33 +|(% style="width:281px" %)8|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
33 33  |(% style="width:281px" %)9|(% style="width:135px" %)Accumulator|(% style="width:157px" %) |(% style="width:132px" %)
34 34  |(% style="width:281px" %)10|(% style="width:135px" %)Front|(% style="width:157px" %) |(% style="width:132px" %)
35 35  |(% style="width:281px" %)11|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %)
36 36  |(% style="width:281px" %)12|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %)
37 -|(% style="width:281px" %)13|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
38 +|(% style="width:281px" %)(((
39 +13
40 +)))|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
38 38  |(% style="width:281px" %)14|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
39 39  |(% style="width:281px" %)15|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
40 40  |(% style="width:281px" %)16|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
... ... @@ -47,51 +47,55 @@
47 47  |(% style="width:281px" %)23|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
48 48  |(% style="width:281px" %)24|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %)
49 49  |(% style="width:281px" %)25|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %)
50 -|(% style="width:281px" %)26|(% style="width:135px" %)12V power pump 1|(% style="width:157px" %) |(% style="width:132px" %)
51 -|(% style="width:281px" %)27|(% style="width:135px" %)12V power pump 2|(% style="width:157px" %) |(% style="width:132px" %)
52 -|(% style="width:281px" %)28|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
53 -|(% style="width:281px" %)29|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
54 -|(% style="width:281px" %)30|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
55 -|(% style="width:281px" %)31|(% style="width:135px" %)Buzzer|(% style="width:157px" %)Is brake light in wiring harness|(% style="width:132px" %)
56 -|(% style="width:281px" %)32|(% style="width:135px" %)Brake light|(% style="width:157px" %)Is buzzer in wiring harness|(% style="width:132px" %)
57 -|(% style="width:281px" %)33|(% style="width:135px" %)24V|(% style="width:157px" %)Reserve|(% style="width:132px" %)
58 -|(% style="width:281px" %)34|(% style="width:135px" %)24V|(% style="width:157px" %)Reserve|(% style="width:132px" %)
59 -|(% style="width:281px" %)35|(% style="width:135px" %)24V|(% style="width:157px" %)Sensor card|(% style="width:132px" %)
53 +|(% style="width:281px" %)26|(% style="width:135px" %)12V power pump1|(% style="width:157px" %) |(% style="width:132px" %)
54 +|(% style="width:281px" %)27|(% style="width:135px" %)12V Power pump2|(% style="width:157px" %) |(% style="width:132px" %)
55 +|(% style="width:281px" %)28|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
56 +|(% style="width:281px" %)29|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
57 +|(% style="width:281px" %)30|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
58 +|(% style="width:281px" %)31|(% style="width:135px" %)Buzzer|(% style="width:157px" %)Is brake light in wiring harnes|(% style="width:132px" %)
59 +|(% style="width:281px" %)32|(% style="width:135px" %)Brake light|(% style="width:157px" %)Is buzzer in wiring harnes|(% style="width:132px" %)
60 +|(% style="width:281px" %)33|(% style="width:135px" %)24V|(% style="width:157px" %)reserve|(% style="width:132px" %)
61 +|(% style="width:281px" %)34|(% style="width:135px" %)24V|(% style="width:157px" %)reserve|(% style="width:132px" %)
62 +|(% style="width:281px" %)35|(% style="width:135px" %)24V|(% style="width:157px" %)sensor card|(% style="width:132px" %)
60 60  
61 -=== Microcontroller pinout ===
64 +=== Microcontroller Pinout ===
62 62  
63 -The power controller uses a microcontroller to control the pumps, fans, buzzer and brake light. It also handles current monitoring and the LED indicators. The microcontroller used in this system is the STM32G431CBT6.
66 +The power controller uses a microcontroller to control the pumps, fans, buzzer, and brake light. It also features current monitoring and LED indicators. The Microcontroller used in this system is STM32G431CBT6
64 64  
65 65  
66 -|=Physical pin|=Electrical pin|=Description
67 -|1|VBAT|Backup battery supply, used if an RTC is needed (connected to +3V3 in this design)
68 -|5|OSC_IN|Clock input (8 MHz oscillator)
69 -|7|NRST|Active-low reset, can be connected to a button (connected to +3V3)
70 -|8|PA0|Analog signal: Current 6, supply 24 V reserve
71 -|9|PA1|Analog signal: Current 7, supply 24 V reserve
72 -|10|PA2|Analog signal: Current 5, supply sensor card
73 -|11|PA3|Analog signal: Current 4, supply front
74 -|12|PA4|Analog signal: Current 3, supply accumulator
75 -|13|PA5|Analog signal: Current 2, supply fans
76 -|14|PA6|Digital output: LED 9
77 -|15|PA7|Digital output: LED 2
78 -|16|PB0|Analog signal: Current 8, supply buzzer and brake light
79 -|17|PB1|PWM: Enable fan 1
69 +|=Physical pin|=Electrical pin|=(((
70 +Description
71 +)))
72 +|1|VBAT|Power source from a backup battery if a RTC would be used (Connected to +3V3 in this case)
73 +|5|OSC_IN|Clock input (8MHz oscillator)
74 +|7|NRST|Negative reset which can be connected to a button (Connected to +3V3)
75 +|8|PA0|Analog signal: Current 6 Supply 24V resserve
76 +|9|PA1|Analog signal: Current 7 Supply 24V resserve
77 +|10|PA2|Analog signal: Current 5 Supply sensor card
78 +|11|PA3|Analog signal: Current 4 Supply front
79 +|12|PA4|Analog signal: Current 3 Supply accumulator
80 +|13|PA5|Analog signal: Current 2 Supply fans
81 +|14|PA6|Digital output LED 9
82 +|15|PA7|Digital output LED 2
83 +|16|PB0|Analog signal Current 8 Supply buzzer, brake light
84 +|17|PB1|PWM: enable Fan 1
80 80  |18|PB2|Input: V-sense
81 81  |19|VSSA|Voltage source: Ground
82 -|20|VREF|Voltage reference (internal voltage reference)
87 +|20|VREF|Voltage reference (Internal voltage refferance)
83 83  |21|VDDA|Voltage source: Power (+3V3)
84 84  |22|PB10|Digital output: LED 8
85 85  |23|VSS|Voltage source: Ground
86 86  |24|VDD|Voltage source: Power (+3V3)
87 -|25|PB11|Analog signal: Current 1, internal components
88 -|26|PB12|Analog signal: Current 9, supply 12 V pumps, inverter and data logger
89 -|29|PB15|PWM: Enable fan 2
90 -|30|PA8|Digital output: Enable buzzer (on the car it is the brake light)
91 -|31|PA9|Digital output: Enable brake light (on the car it is the buzzer)
92 -|32|PA10|Input: ASMS signal
93 -|33|PA11|CAN bus RXD
94 -|34|PA12|CAN bus TXD
92 +|25|PB11|Current 1 Internal components
93 +|26|PB12|Current 9 Supply 12 V Pumps inverter and datalogger 
94 +|29|PB15|PWM: enable fan 2
95 +|30|PA8|Digital output Enable buzzeer(On the car it is Brake light)
96 +|31|PA9|(((
97 +Digital output Enable brake light(On the car it is the buzzer)
98 +)))
99 +|32|PA10|Input ASMS signal
100 +|33|PA11|CAN-BUS RXD
101 +|34|PA12|CAN-BUS TXD
95 95  |35|VSS|Voltage source: Ground
96 96  |36|VDD|Voltage source: Power (+3V3)
97 97  |37|PA13|SWDIO
... ... @@ -99,160 +99,112 @@
99 99  |40|PB3|Digital output: LED 3
100 100  |41|PB4|Digital output: LED 4
101 101  |42|PB5|Digital output: LED 5
102 -|43|PB6|Digital output: Enable pump 1
103 -|44|PB7|Digital output: Enable pump 2
109 +|43|PB6|Digital output: Enable Pump 1
110 +|44|PB7|Digital output: Enable Pump 2
104 104  |45|PB8|Digital output: LED 6
105 -|46|PB9|Digital output: LED 7
112 +|46|PB9|LED 7
106 106  |47|VSS|Voltage source: Ground
107 107  |48|VDD|Voltage source: Power (+3V3)
108 108  
109 109  == Distribution circuit ==
110 110  
111 -The board has 9 distribution circuits, one for each fused output group. All 9 circuits use the same design, and the component reference designators follow the circuit number (circuit 1 uses R101–R104, C101, D101 and F101, circuit 2 uses R201–R204, and so on). Each circuit consists of:
112 -
113 -* A fuse in a Littelfuse nano fuse holder, so the fuse can be replaced without soldering
114 -* A 2 mΩ shunt resistor for current measurement
115 -* A current sense amplifier channel and a low-pass filter to the microcontroller ADC
116 -* An RGB LED, where the green channel shows that the fuse is intact and the red channel is controlled by the microcontroller
117 -
118 118  [[image:1790100104451-169.png]]
119 119  
120 120  === Green LED ===
121 121  
122 -The green LED indicates whether the fuse is intact. It is connected from the output side of the fuse to ground through a 4.7 kΩ resistor. When the fuse is intact, the LED lights up. If the fuse blows, the LED loses its supply and turns off. This makes it easy to find a blown fuse by looking at the board.
122 +The green LED is used to see if the fuse is ok
123 123  
124 -The LED is powered directly from the output voltage, so the current depends on the supply. At 24 V the current is roughly 4–5 mA, and at 12 V it is about 2 mA. This turned out to be brighter than necessary.
125 -
126 126  [[image:1790098808447-123.png]]
127 127  
128 128  === Current sense ===
129 129  
130 -The current in each circuit is measured by passing it through a shunt resistor with a very low resistance and measuring the voltage drop across it. This small voltage is amplified, filtered and read by the microcontroller's ADC.
131 131  
129 +
132 132  ==== Shunt resistor ====
133 133  
134 -A 2 mΩ shunt resistor is placed in series with the load. The voltage drop across it is 2 mV per ampere of current (0.002 V/A).
132 +A resistor with 2mOhm is in series to measure the voltage drop over the resistance that gives a voltage of 0.002 ever Amp of current
135 135  
136 -The shunt is a Vishay WSLF2512 metal strip resistor with 1 % tolerance and a 5 W rating. The low resistance keeps the losses small: at 8 A the voltage drop is only 16 mV and the power loss is about 0.13 W.
137 -
138 138  [[image:1790100157872-786.png]]
139 139  
140 -==== Amplifier ====
136 +Amplifier
141 141  
142 -The amplifier is a quad-channel current sense amplifier with a gain of 200 V/V. When the measured voltage drop passes through the amplifier, the output is therefore 0.4 V per ampere.
138 +the amplifier is a quad chanel amplifier with a gain of 200V/V. So when the measured voltage drop is passed trough the amplifier it will give 0.4V per 1A.
143 143  
144 -The board uses three INA4180A4 amplifiers (U3, U4, U5) from Texas Instruments. This gives 12 channels, of which 9 are used. The INA4180 measures on the high side and accepts a common-mode voltage of up to 26 V, so it can measure directly on the 24 V outputs.
145 -
146 -With the 3.3 V ADC on the microcontroller, the maximum measurable current is about 8 A (3.3 V / 0.4 V/A ≈ 8.25 A). Above this, the amplifier output saturates.
147 -
148 -|=Current|=Shunt voltage|=Amplifier output
149 -|1 A|2 mV|0.4 V
150 -|2.5 A|5 mV|1.0 V
151 -|5 A|10 mV|2.0 V
152 -|8 A|16 mV|3.2 V
153 -
154 154  ==== Filter ====
155 155  
156 -The filter is a low-pass filter with a cutoff frequency of 1.6 kHz.
142 +the filter is a low pass filter with a cutoff frequency of 1,6KHZ
157 157  
158 -It is an RC filter made of a 10 kΩ resistor and a 10 nF capacitor between the amplifier output and the ADC pin: f,,c,, = 1 / (2π × 10 kΩ × 10 nF) ≈ 1.6 kHz. The filter removes high-frequency noise, for example from PWM-controlled fans and switching loads, before the signal is sampled. The capacitor also acts as a charge reservoir for the ADC's sampling capacitor.
159 159  
160 -=== Power amplifier ===
161 161  
146 +=== Power Amplifier ===
147 +
162 162  [[image:1790101431805-672.png]]
163 163  
164 164  === Voltage measurement ===
165 165  
166 -The supply voltage is measured so the microcontroller can monitor the LV battery voltage. The signal is read on pin PB2 (V-sense).
152 +A voltage divider with a ratio of 11 where 24V is equal to 2.182 on the microcontroller pin
167 167  
168 -A voltage divider with a ratio of 1:11 is used, so 24 V corresponds to 2.182 V on the microcontroller pin.
169 -
170 -The input voltage is calculated in firmware as V,,in,, = V,,pin,, × 11. With a 3.3 V ADC, the highest voltage that can be measured is about 36 V, which gives good margin above the 24 V supply.
171 -
172 -|=Supply voltage|=Voltage on pin
173 -|12 V|1.09 V
174 -|20 V|1.82 V
175 -|24 V|2.18 V
176 -|30 V|2.73 V
177 -
178 178  [[image:1790101449150-901.png]]
179 179  
180 -=== 12 V supply (did not work) ===
156 +=== 12V supply(Did not work) ===
181 181  
182 -The 12 V supply is a synchronous buck converter that steps the 24 V supply down to 12 V for the pumps, inverter and data logger. It is built around an LM5148 buck controller (U801) from Texas Instruments, which drives two external N-channel power MOSFETs (IAUCN04S7L028, Q901 and Q902) as the high-side and low-side switches. The output inductor is a 0.65 µH Coilcraft XAL7070 (L901), and a 3 mΩ resistor (R910) is used for current sensing in the controller.
158 +The buck converter overheated under load and made a whining sound
183 183  
184 -The buck converter overheated under load and made a whining sound.
185 -
186 186  [[image:1790102044737-969.png||height="368" width="925"]]
187 187  
188 -A Mateksys PM20S-2 power module was used as a quick fix to provide 12 V for the competition.
162 +Mateksys PM20S-2 Power Module was used as a quick fix to ensure that it had 12V for the competion.
189 189  
190 -=== 5 V, 3.3 V and CAN bus ===
164 +=== 5V, 3V3 and Canbus ===
191 191  
192 -Uses the standard Align template.
166 +Used standard Align template
193 193  
194 -* **5 V:** An AP64060 synchronous buck converter (U6) steps the input voltage down to 5 V. It accepts 4.5–40 V in and delivers up to 0.6 A.
195 -* **3.3 V:** An AP2112K-3.3 LDO regulator (U7) generates 3.3 V for the microcontroller and the current sense amplifiers.
196 -* **CAN bus:** An NCV7344 CAN FD transceiver (U2) connects the microcontroller to the CAN bus. The transceiver supports up to 5 Mbps, and the bus runs at 1 Mbps. A common-mode choke (L1) reduces noise on the bus lines, and a TVS diode (D1) protects them against ESD and voltage spikes.
197 -
198 -The whole board is protected by a 400 W power TVS diode (D2) on the input, which clamps voltage spikes on the supply.
199 -
200 200  == Control logic ==
201 201  
202 -=== Sourced from the microcontroller ===
170 +=== Source from micro controller ===
203 203  
204 -The programmable red light is part of the same RGB LED as the green fuse indicator. It is controlled by the firmware and can be used to show the status of each circuit, for example an overcurrent or an output that is switched off.
172 +The programable red light is in the same RGB LED Diode
205 205  
206 -Current is sourced directly from the microcontroller through a 350 Ω series resistor. When the pin is driven high (3.3 V), current flows through the resistor and the red LED to ground. The STM32 pins can supply up to about 20 mA each, so no transistor is needed. This gives an LED current of roughly 3–4 mA, which made the LEDs too bright. The resistor value should be increased on the next version.
174 +Direct sourcing of current from the microcontroller with a 350 ohm ressistor in series.
207 207  
208 208  [[image:1790098512666-432.png]]
209 209  
210 -=== High-side switching ===
178 += Highside  switching =
211 211  
212 -The buzzer, brake light and pumps are switched on the high side. The load's negative side is permanently connected to ground, and the controller switches the positive supply. This means a short from the output wire to chassis cannot turn the load on, and the load is completely unpowered when it is off.
180 +to switch the
213 213  
214 -Each output uses a P-channel MOSFET as the main switch between the supply and the load. A P-channel MOSFET is used because it can switch the high side without a charge pump or gate driver. It turns on when its gate is pulled below its source (the supply voltage).
182 +[[image:1790181075885-591.png||height="343" width="367"]]
215 215  
216 -The microcontroller runs on 3.3 V and cannot pull the gate of the P-channel MOSFET far enough on its own. A small N-channel MOSFET is therefore used as a level shifter:
184 +Pump
217 217  
218 -* **Output off:** The microcontroller pin is low, so the N-channel MOSFET is off. A pull-up resistor holds the P-channel gate at the supply voltage, so V,,GS,, = 0 V and the P-channel MOSFET is off.
219 -* **Output on:** The microcontroller pin goes high (3.3 V) and turns on the N-channel MOSFET. This pulls the P-channel gate towards ground, V,,GS,, becomes negative and the P-channel MOSFET turns on.
186 +The nchannel mosfet(BSS123NH6327XTSA1) is th same as the buzzer/brake light but the pchannle mosfet(BSS123NH6327XTSA1) is a pchannel mosfet with a higher rated current the
220 220  
221 -A 1 kΩ series resistor on the N-channel gate limits the current from the microcontroller pin, and a 10 kΩ pull-down keeps the output off while the microcontroller is starting up or in reset.
188 +[[image:1790181054296-268.png||height="306" width="371"]]
222 222  
223 -==== Buzzer and brake light ====
190 +== ==
224 224  
225 -The buzzer and brake light are switched on the high side using an N-channel MOSFET (BSS123NH6327XTSA1) that drives a P-channel MOSFET (BSS83PH6327XTSA1).
192 +== ==
226 226  
227 -These outputs run on 24 V. The BSS83P is rated for -60 V and -0.33 A, which limits each output to 330 mA. This is enough for the buzzer and an LED brake light. The maximum gate-source voltage of the BSS83P is ±20 V, so the gate must not be pulled all the way to ground from 24 V. The two 10 kΩ resistors on the P-channel gate form a voltage divider that limits V,,GS,, to about half the supply (≈ -12 V).
194 +== Known issues ==
228 228  
229 -[[image:1790181075885-591.png||height="343" width="367"]]
196 +12 V did not work
230 230  
231 -==== Pump ====
198 +Current measurement not tested
232 232  
233 -The N-channel MOSFET (BSS123NH6327XTSA1) is the same as for the buzzer and brake light, but the P-channel MOSFET (BSC084P03NS3GATMA1) has a much higher current rating.
234 234  
235 -The pumps run on 12 V and draw considerably more current. The BSC084P03 is a power MOSFET rated for -30 V and -78.6 A, with an on-resistance of about 8.4 mΩ. At 5 A this gives a loss of only about 0.2 W, so no heatsink is needed. Since the supply is 12 V, the gate can be pulled fully to ground without exceeding the ±20 V gate-source rating.
201 +== Features to add ==
236 236  
237 -[[image:1790181054296-268.png||height="306" width="371"]]
203 +Add mosfets to cut power if the Lv battery is to low to save power
238 238  
239 -== Known issues ==
205 +Add a power distrobution for Autonomus system
240 240  
241 -* The 12 V supply did not work.
242 -* The current measurement has not been tested.
243 243  
244 -== Features to add ==
208 +== BOM(bill of materials) ==
245 245  
246 -* Add MOSFETs to cut power if the LV battery voltage is too low, to save power.
247 -* Add power distribution for the autonomous system.
248 -
249 -== BOM (bill of materials) ==
250 -
251 251  |=Part Number|=Description|=Ref Des|=Qty|=Manufacturer|=MPN
252 252  |CC0603KRX5R6BB475|Chip Capacitor, 4.7µF +/-20%, 10V, 0603|C1|1|Yageo Group|CC0603KRX5R6BB475
253 253  |CL10B104KA8NNNC|MLCC, 0.1 uF, 25V, ±10%, X7R, 0603|C2, C3, C4, C8, C9, C10, C14, C15, C16|9|Samsung Electro-Mechanics|CL10B104KA8NNNC
254 254  |CL10B105KA8NFNC|MLCC, 1uF, 25V, 10%, X7R, 0603|C5, C7|2|Samsung Electro-Mechanics|CL10B105KA8NFNC
255 -|CL10B103KB8NNNC|MLCC, 10nF, 50V, +125C, X7R, ±10%, 0603|C6, C101, C201, C301, C401, C501, C601, C701, C801, C901|10|Samsung Electro-Mechanics|CL10B103KB8NNNC
214 +|CL10B103KB8NNNC|MLCC, 10nF, 50V, +125C, X7R, ±10%, 0603|C6, C101, C201, C301, C401, C501, C601, C701, C801, C901|10|(( fatal error – no data ))| |
256 256  |885012206020|MLCC, General Purpose, 0603, 100nF, 10V|C11|1|Wurth Elektronik|885012206020
257 257  |885012006051|MLCC, General Purpose, 0603, 10pF, 50V|C12, C13|2|Wurth Elektronik|885012006051
258 258  |885012208124|MLCC, General Purpose, 1206, 2.2µF, 100V|C17, C19|2|Wurth Elektronik|885012208124
... ... @@ -273,23 +273,23 @@
273 273  |0466.125NR|Electric Fuse, Very Fast Blow, 0.125A, 125VAC/VDC, 1206|F102|1|Littelfuse|0466.125NR
274 274  |776231-1|Conn Shrouded Header, HDR 35 POS, 4mm, Thru-Hole|J1|1|TE Connectivity|776231-1
275 275  |76829-0002|Mega-Fit Straight Male Header, 2x2, 5.7mm Pitch|J2|1|Molex|76829-0002
276 -|(4 pin header)|2.54mm pitch 1x4 vertical header|J3|1|Generic|
235 +|(4 pin header)|2.54mm pitch 1x4 vertical header|J3|1|(( fatal error – no data ))| |
277 277  |44914-0401|Conn Header Vert 4POS 3mm|J4|1|Molex|44914-0401
278 278  |1461247-3|Relay, Gen Purpose, SPST, 8A, 24V|K1|1|TE Connectivity|OJ-SH-124LMH,000
279 -|784234510|WE-CNSA Common Mode Line Filter, 1210, 7850Ω, 200mA|L1|1|Wurth Elektronik|784234510
238 +|784234510|WE-CNSA Common Mode Line Filter, 1210, 7850Ω, 200mA|L1|1|(( fatal error – no data ))| |
280 280  |74438323100|WE-MAPI SMT Power Inductor, 2510, 10µH, 0.9A, 733mΩ|L2, L3|2|Wurth Elektronik|74438323100
281 -|XAL7070-651MEB|General Purpose Inductor, 0.65uH, 20%, 3028|L901|1|Coilcraft|XAL7070-651MEB
240 +|XAL7070-651MEB|General Purpose Inductor, 0.65uH, 20%, 3028|L901|1|Coilcraft|XAL7070-651MEB|
282 282  |BSS123NH6327XTSA1|MOSFET N-CH 100V 0.19A SOT-23|Q201, Q202, Q803, Q804, Q905, Q906|6|Infineon|BSS123NH6327XTSA1
283 283  |BSS83PH6327XTSA1|SIPMOS Small-Signal Transistor, -0.33A, -60V, SOT-23|Q801, Q802|2|Infineon|BSS83PH6327XTSA1
284 284  |IAUCN04S7L028ATMA1|Mosfet, N-ch, 40V, 100A|Q901, Q902|2|Infineon|IAUCN04S7L028ATMA1
285 285  |BSC084P03NS3GATMA1|P-Channel OptiMOS P3, -30V VDS, -78.6A ID, PG-TDSON-8-1|Q903, Q904|2|Infineon|BSC084P03NS3GATMA1
286 -|(( TBD ))|Generic Resistor, 350Ω, 0603|R104, R204, R304, R404, R504, R606, R704, R804, R904|9|(( TBD ))|
287 -|(( TBD ))|Generic Resistor, 1KΩ, 0603|R205, R206, R807, R808, R913, R914|6|(( TBD ))|
288 -|(( TBD ))|Generic Resistor, 10KΩ, 0603|R1, R207, R208, R805, R806, R809, R810, R811, R812, R911, R912, R915, R916|13|(( TBD ))|
289 -|(( TBD ))|Generic Resistor, 1.6KΩ, 0603|R2|1|(( TBD ))|
290 -|(( TBD ))|Generic Resistor, 2.2Ω, 0603|R3|1|(( TBD ))|
291 -|(( TBD ))|Generic Resistor, 27KΩ, 0603|R4|1|(( TBD ))|
292 -|(( TBD ))|Generic Resistor, 5.1KΩ, 0603|R5|1|(( TBD ))|
245 +|(( TBD ))|Generic Resistor, 350Ω, 0603|R104, R204, R304, R404, R504, R606, R704, R804, R904|9|(( TBD ))| |
246 +|(( TBD ))|Generic Resistor, 1KΩ, 0603|R205, R206, R807, R808, R913, R914|6|(( TBD ))| |
247 +|(( TBD ))|Generic Resistor, 10KΩ, 0603|R1, R207, R208, R805, R806, R809, R810, R811, R812, R911, R912, R915, R916|13|(( TBD ))| |
248 +|(( TBD ))|Generic Resistor, 1.6KΩ, 0603|R2|1|(( TBD ))| |
249 +|(( TBD ))|Generic Resistor, 2.2Ω, 0603|R3|1|(( TBD ))| |
250 +|(( TBD ))|Generic Resistor, 27KΩ, 0603|R4|1|(( TBD ))| |
251 +|(( TBD ))|Generic Resistor, 5.1KΩ, 0603|R5|1|(( TBD ))| |
293 293  |WSLF25122L000FEA|Res Metal Strip 2512, 0.002Ω, 1%, 5W|R101, R201, R301, R401, R501, R601, R701, R801, R901|9|Vishay|WSLF25122L000FEA
294 294  |CR0603-FX-1002ELF|SMD Resistor, 10kΩ, ±1%, 100mW, 0603|R102, R105, R202, R302, R402, R502, R602, R702, R802, R902|10|Bourns|CR0603-FX-1002ELF
295 295  |CR0805-JW-472ELF|SMD Resistor, 4.7kΩ, ±5%, 125mW, 0805|R103, R203, R303, R403, R503, R603, R703, R803, R903|9|Bourns|CR0805-JW-472ELF
... ... @@ -310,25 +310,21 @@
310 310  
311 311  = AR27 Concept =
312 312  
313 -This section describes the concept for AR27.
272 +Here is the for AR27
314 314  
315 315  == Changes ==
316 316  
317 -* Connector
318 -** Change main connector
319 319  * Circuits
320 -** More dedicated supply circuits
321 -** Keep the same current sensing
322 -** Increase the signal LED resistor on the PCB (the LEDs were too bright)
323 -* Microcontroller
324 -** Needs more inputs
277 +** more dedicate supply circuits
278 +** Keep the same current
279 +** Adjust the signal led resistor on the PCB
325 325  * Digital signals
326 -** Increase the green signal LED resistor on the PCB (the LEDs were too bright)
327 -* 12 V supply
328 -** Three separate 12 V supplies:
329 -*** Pump 1
330 -*** Pump 2
331 -*** Inverter / other 12 V loads
281 +** Adjust the signal led resistor on the PCB
282 +* 12V supply
283 +** 3 seprate 12 V supply
284 +*** Pump1
285 +*** Pump2
286 +*** Inverter/ other 12Vsupply
332 332  * Autonomous
333 333  ** Supplied by ASMS
334 334  ** Potentially control ASSI
... ... @@ -338,37 +338,42 @@
338 338  
339 339  === Standard supply table ===
340 340  
341 -|= |=Voltage|=Shared supply|=Qty
342 -|IPC|24V|Standalone|1
343 -|Pumps|12V|Standalone|2
344 -|Fans|24V|Standalone|
345 -|HV box|24V|Standalone|
346 -|Energy meter|12V|Inverter, energy meter|
347 -|Inverter|12V|Inverter, energy meter|
296 +|= |=Voltage|=Common power|=NR
297 +|IPC|24V|standalone|1
298 +|Pumps|12V|standalone|2
299 +|Fans|24V|standalone|
300 +|HVbox|24V|standalone|
301 +|Energy meter|12V|inverter, Energy meter |
302 +|Inverterx|12V |inverter, Energy meter |
348 348  |Accumulator|24V|Standalone|
349 -|Brake light|24V|Buzzer, brake light|
350 -|Buzzer|24V|Buzzer, brake light|
351 -|Sensor module (rear)|24V|Sensor modules, telemetry|
352 -|Sensor module (front)|24V|Sensor modules, telemetry|
353 -|Tire temperature|12V|Telemetry, tire temperature|
354 -|Telemetry|12V|Telemetry, tire temperature|
355 -|Telemetry|24V|Sensor modules, telemetry|
356 -|Dashboard|24V|Standalone|
304 +|Brake light|24V|Buzzer brake light|
305 +|buzzer|24V|Buzzer brake light|
306 +|Sensor module R|24V|Sensor modules, telemetry|
307 +|Sensor moduleF|24V|Sensor modules, telemetry|
308 +|Tire temp|12V|telemetri tire temp|
309 +|Telemetrie|12V|telemetri tire temp|
310 +|telemetri|24V|Sensor modules, telemetry|
311 +|(((
312 +Dashboard
313 +)))|24V|Standalone |
357 357  |SDC|24V|Standalone|
358 -|SDC monitor|24V|Dashboard, telemetry, SDC monitor|
359 -|Internal circuitry|24V|Standalone|
315 +|SDC monitor |24V|Dashboard telemetrie SDC monitor|
316 +|internal circuitry |24V|Standalone|
317 +| | | |
360 360  
361 361  === Autonomous supply table ===
362 362  
363 -|= |=Qty|=Current
364 -|Steering motor|1|?
365 -|ASB/ESB| |?
321 +|= |=amount|=Current
322 +|Steering motor |1|?
323 +|(((
324 +ASB/ESB
325 +)))| |?
366 366  |ASSI|2|?
367 367  |RES|1|?
368 368  
369 369  == Relevant rules ==
370 370  
371 -|=(% style="width: 472px;" %)Rule number|=(% style="width: 650px;" %)Rule
331 +|=(% style="width: 472px;" %)Rule number|=(% style="width: 650px;" %)Rule
372 372  |(% style="width:472px" %) |(% style="width:650px" %)
373 373  |(% style="width:472px" %) |(% style="width:650px" %)
374 374  |(% style="width:472px" %) |(% style="width:650px" %)
... ... @@ -376,3 +376,10 @@
376 376  |(% style="width:472px" %) |(% style="width:650px" %)
377 377  |(% style="width:472px" %) |(% style="width:650px" %)
378 378  |(% style="width:472px" %) |(% style="width:650px" %)
339 +
340 +
341 +
342 +
343 +=== ===
344 +
345 +