Wiki source code of Power controller

Version 23.6 by Mathias Larsen on 2026/09/22 17:52

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Mathias Larsen 22.1 1 == Tables of contents ==
2
3 {{toc/}}
4
Mathias Larsen 14.2 5 == Connector pinout ==
Mathias Larsen 6.2 6
Mathias Larsen 14.6 7 |=(% style="width: 281px;" %)Pin|=(% style="width: 135px;" %) |=(% style="width: 157px;" %)comment|=(% style="width: 132px;" %)
Mathias Larsen 14.9 8 |(% style="width:281px" %)1|(% style="width:135px" %)CANH|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.6 9 |(% style="width:281px" %)2|(% style="width:135px" %)CANL|(% style="width:157px" %) |(% style="width:132px" %)
10 |(% style="width:281px" %)3|(% style="width:135px" %)FAN 1 PWM|(% style="width:157px" %) |(% style="width:132px" %)
11 |(% style="width:281px" %)4|(% style="width:135px" %)FAN 2 PWM|(% style="width:157px" %) |(% style="width:132px" %)
12 |(% style="width:281px" %)5|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
13 |(% style="width:281px" %)6|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
14 |(% style="width:281px" %)7|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
15 |(% style="width:281px" %)8|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
Mathias Larsen 14.7 16 |(% style="width:281px" %)9|(% style="width:135px" %)Accumulator|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.6 17 |(% style="width:281px" %)10|(% style="width:135px" %)Front|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.7 18 |(% style="width:281px" %)11|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %)
19 |(% style="width:281px" %)12|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.6 20 |(% style="width:281px" %)(((
Mathias Larsen 14.2 21 13
Mathias Larsen 14.7 22 )))|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
23 |(% style="width:281px" %)14|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
24 |(% style="width:281px" %)15|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
25 |(% style="width:281px" %)16|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
26 |(% style="width:281px" %)17|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
27 |(% style="width:281px" %)18|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
28 |(% style="width:281px" %)19|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
29 |(% style="width:281px" %)20|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
30 |(% style="width:281px" %)21|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
31 |(% style="width:281px" %)22|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
32 |(% style="width:281px" %)23|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
33 |(% style="width:281px" %)24|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %)
34 |(% style="width:281px" %)25|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.9 35 |(% style="width:281px" %)26|(% style="width:135px" %)12V power pump1|(% style="width:157px" %) |(% style="width:132px" %)
36 |(% style="width:281px" %)27|(% style="width:135px" %)12V Power pump2|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.7 37 |(% style="width:281px" %)28|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
38 |(% style="width:281px" %)29|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
39 |(% style="width:281px" %)30|(% style="width:135px" %)GND|(% style="width:157px" %)Blob with tin|(% style="width:132px" %)
Mathias Larsen 14.8 40 |(% style="width:281px" %)31|(% style="width:135px" %)Buzzer|(% style="width:157px" %)Is brake light in wiring harnes|(% style="width:132px" %)
Mathias Larsen 14.9 41 |(% style="width:281px" %)32|(% style="width:135px" %)Brake light|(% style="width:157px" %)Is buzzer in wiring harnes|(% style="width:132px" %)
42 |(% style="width:281px" %)33|(% style="width:135px" %)24V|(% style="width:157px" %)reserve|(% style="width:132px" %)
43 |(% style="width:281px" %)34|(% style="width:135px" %)24V|(% style="width:157px" %)reserve|(% style="width:132px" %)
44 |(% style="width:281px" %)35|(% style="width:135px" %)24V|(% style="width:157px" %)sensor card|(% style="width:132px" %)
Mathias Larsen 14.2 45
46
47
Mathias Larsen 6.2 48 == Microcontroller Pinout ==
49
Mathias Larsen 11.1 50 The power controller uses a microcontroller to control the pumps, fans, buzzer, and brake light. It also features current monitoring and LED indicators. The Microcontroller used in this system is STM32G431CBT6
Mathias Larsen 7.1 51
52
Mathias Larsen 2.4 53 |=Physical pin|=Electrical pin|=(((
54 Description
55 )))
Mathias Larsen 4.2 56 |1|VBAT|Power source from a backup battery if a RTC would be used (Connected to +3V3 in this case)
57 |5|OSC_IN|Clock input (8MHz oscillator)
58 |7|NRST|Negative reset which can be connected to a button (Connected to +3V3)
Mathias Larsen 7.2 59 |8|PA0|Analog signal: Current 6 Supply 24V resserve
60 |9|PA1|Analog signal: Current 7 Supply 24V resserve
61 |10|PA2|Analog signal: Current 5 Supply sensor card
62 |11|PA3|Analog signal: Current 4 Supply front
63 |12|PA4|Analog signal: Current 3 Supply accumulator
64 |13|PA5|Analog signal: Current 2 Supply fans
Mathias Larsen 7.3 65 |14|PA6|Digital output LED 9
66 |15|PA7|Digital output LED 2
67 |16|PB0|Analog signal Current 8 Supply buzzer, brake light
Mathias Larsen 8.1 68 |17|PB1|PWM: enable Fan 1
Mathias Larsen 7.4 69 |18|PB2|Input: V-sense
Mathias Larsen 5.1 70 |19|VSSA|Voltage source: Ground
Mathias Larsen 9.1 71 |20|VREF|Voltage reference (Internal voltage refferance)
Mathias Larsen 5.1 72 |21|VDDA|Voltage source: Power (+3V3)
Mathias Larsen 7.4 73 |22|PB10|Digital output: LED 8
Mathias Larsen 5.1 74 |23|VSS|Voltage source: Ground
75 |24|VDD|Voltage source: Power (+3V3)
Mathias Larsen 7.1 76 |25|PB11|Current 1 Internal components
77 |26|PB12|Current 9 Supply 12 V Pumps inverter and datalogger 
Mathias Larsen 8.1 78 |29|PB15|PWM: enable fan 2
Mathias Larsen 13.1 79 |30|PA8|Digital output Enable buzzeer(On the car it is Brake light)
80 |31|PA9|(((
81 Digital output Enable brake light(On the car it is the buzzer)
82 )))
Mathias Larsen 7.4 83 |32|PA10|Input ASMS signal
Mathias Larsen 12.1 84 |33|PA11|CAN-BUS RXD
85 |34|PA12|CAN-BUS TXD
Mathias Larsen 5.1 86 |35|VSS|Voltage source: Ground
87 |36|VDD|Voltage source: Power (+3V3)
88 |37|PA13|SWDIO
89 |38|PA14|SWCLK
Mathias Larsen 9.2 90 |40|PB3|Digital output: LED 3
91 |41|PB4|Digital output: LED 4
92 |42|PB5|Digital output: LED 5
Mathias Larsen 10.1 93 |43|PB6|Digital output: Enable Pump 1
Mathias Larsen 9.2 94 |44|PB7|Digital output: Enable Pump 2
95 |45|PB8|Digital output: LED 6
Mathias Larsen 5.1 96 |46|PB9|LED 7
97 |47|VSS|Voltage source: Ground
98 |48|VDD|Voltage source: Power (+3V3)
Mathias Larsen 2.1 99
Mathias Larsen 23.4 100 == Distrobution circuit ==
101
Mathias Larsen 23.5 102 fuse ok light
Mathias Larsen 23.4 103
Mathias Larsen 23.5 104 The green LED is used to see if the fuse is ok, when the
105
Mathias Larsen 23.4 106 [[image:1790098808447-123.png]]
107
Mathias Larsen 23.1 108 == Controll logic ==
Mathias Larsen 14.20 109
Mathias Larsen 22.2 110 === LED light ===
Mathias Larsen 14.22 111
Mathias Larsen 23.3 112 The programable red light is in the same RGB LED Diode
Mathias Larsen 23.1 113
Mathias Larsen 23.3 114 Direct sourcing of current from the microcontroller with a 350 ohm ressistor in series.
115
116 [[image:1790098512666-432.png]]
117
Mathias Larsen 22.2 118 === Buzzer/Brake light ===
Mathias Larsen 14.22 119
Mathias Larsen 23.1 120 PUMPS
Mathias Larsen 22.2 121
Mathias Larsen 14.21 122
Mathias Larsen 22.1 123 == ==
124
Mathias Larsen 23.1 125 == ==
126
Mathias Larsen 17.1 127 == Known issues ==
Mathias Larsen 14.20 128
129 12 V did not work
130
Mathias Larsen 16.1 131 Current measurement not tested
132
133
Mathias Larsen 14.1 134 == Features to add ==
135
136 Add mosfets to cut power if the Lv battery is to low to save power
Mathias Larsen 16.1 137
138 Add a power distrobution for Autonomus system
Mathias Larsen 17.1 139
140
141 == BOM(bill of materials) ==
Mathias Larsen 20.2 142
Mathias Larsen 21.1 143 |=Part Number|=Description|=Ref Des|=Qty|=Manufacturer|=MPN
144 |CC0603KRX5R6BB475|Chip Capacitor, 4.7µF +/-20%, 10V, 0603|C1|1|Yageo Group|CC0603KRX5R6BB475
145 |CL10B104KA8NNNC|MLCC, 0.1 uF, 25V, ±10%, X7R, 0603|C2, C3, C4, C8, C9, C10, C14, C15, C16|9|Samsung Electro-Mechanics|CL10B104KA8NNNC
146 |CL10B105KA8NFNC|MLCC, 1uF, 25V, 10%, X7R, 0603|C5, C7|2|Samsung Electro-Mechanics|CL10B105KA8NFNC
147 |CL10B103KB8NNNC|MLCC, 10nF, 50V, +125C, X7R, ±10%, 0603|C6, C101, C201, C301, C401, C501, C601, C701, C801, C901|10|(( fatal error – no data ))| |
148 |885012206020|MLCC, General Purpose, 0603, 100nF, 10V|C11|1|Wurth Elektronik|885012206020
149 |885012006051|MLCC, General Purpose, 0603, 10pF, 50V|C12, C13|2|Wurth Elektronik|885012006051
150 |885012208124|MLCC, General Purpose, 1206, 2.2µF, 100V|C17, C19|2|Wurth Elektronik|885012208124
151 |885012108022|MLCC, General Purpose, 1206, 10µF, 50V|C18|1|Wurth Elektronik|885012108022
152 |885012206071R|MLCC, General Purpose, 0603, 100nF, 25V|C20|1|Wurth Elektronik|885012206071R
153 |885012107014|MLCC, General Purpose, 0805, 10µF, 16V|C21, C22|2|Wurth Elektronik|885012107014
154 |MBASU105SB5104KFNA01|MLCC, 50V, 10%, X5R, 0.1uF, 0402|C23, C24|2|TAIYO YUDEN|MBASU105SB5104KFNA01
155 |GRM32ER71H475KA88L|MLCC, 1210, 4.7uF, 50V, ±10%, X7R|C902, C903|2|Murata|GRM32ER71H475KA88L
156 |GRM188R71A225KE15D|MLCC, 0603, 2.2uF, X7R, 10V|C904|1|Murata|GRM188R71A225KE15D
157 |CC0402KRX7R6BB104|Chip Capacitor, 100nF +/-20%, 10V, 0402|C905, C908|2|Yageo Group|CC0402KRX7R6BB104
158 |GRM1555C1H102JA01J|MLCC, 0402, 1nF, 50V, ±5%, C0G|C906|1|Murata|GRM1555C1H102JA01J
159 |GRM1555C1H4R3CA01D|MLCC, 0402, 4.3pF, 50V, C0G, ±0.25pF|C907|1|Murata|GRM1555C1H4R3CA01D
160 |GRM32ER61E226KE15L|MLCC, 1210, 22uF, 25V, X5R|C909, C910, C911, C912|4|Murata|GRM32ER61E226KE15L
161 |824094024|WE-TVS TVS Diode, SOT23-3L, 2 Channel, 24V, 38pF|D1|1|Wurth Elektronik|824094024
162 |824500261|WE-TVSP SMT Power TVS Diode, DO-214AC, 400W, 26VDC|D2|1|Wurth Elektronik|824500261
163 |150282M167310|WL-SFTD Full-color Top LED, 2828, R/G/B, 70°|D101, D201, D301, D402, D501, D601, D701, D801, D901|9|Wurth Elektronik|150282M167310
164 |01550900DR|Fuseholder - Acs Nano|F101, F201, F301, F401, F501, F601, F701, F801, F901, F902, F903, F904|12|Littelfuse|01550900DR
165 |0466.125NR|Electric Fuse, Very Fast Blow, 0.125A, 125VAC/VDC, 1206|F102|1|Littelfuse|0466.125NR
166 |776231-1|Conn Shrouded Header, HDR 35 POS, 4mm, Thru-Hole|J1|1|TE Connectivity|776231-1
167 |76829-0002|Mega-Fit Straight Male Header, 2x2, 5.7mm Pitch|J2|1|Molex|76829-0002
168 |(4 pin header)|2.54mm pitch 1x4 vertical header|J3|1|(( fatal error – no data ))| |
169 |44914-0401|Conn Header Vert 4POS 3mm|J4|1|Molex|44914-0401
170 |1461247-3|Relay, Gen Purpose, SPST, 8A, 24V|K1|1|TE Connectivity|OJ-SH-124LMH,000
171 |784234510|WE-CNSA Common Mode Line Filter, 1210, 7850Ω, 200mA|L1|1|(( fatal error – no data ))| |
172 |74438323100|WE-MAPI SMT Power Inductor, 2510, 10µH, 0.9A, 733mΩ|L2, L3|2|Wurth Elektronik|74438323100
173 |XAL7070-651MEB|General Purpose Inductor, 0.65uH, 20%, 3028|L901|1|Coilcraft|XAL7070-651MEB|
174 |BSS123NH6327XTSA1|MOSFET N-CH 100V 0.19A SOT-23|Q201, Q202, Q803, Q804, Q905, Q906|6|Infineon|BSS123NH6327XTSA1
175 |BSS83PH6327XTSA1|SIPMOS Small-Signal Transistor, -0.33A, -60V, SOT-23|Q801, Q802|2|Infineon|BSS83PH6327XTSA1
176 |IAUCN04S7L028ATMA1|Mosfet, N-ch, 40V, 100A|Q901, Q902|2|Infineon|IAUCN04S7L028ATMA1
177 |BSC084P03NS3GATMA1|P-Channel OptiMOS P3, -30V VDS, -78.6A ID, PG-TDSON-8-1|Q903, Q904|2|Infineon|BSC084P03NS3GATMA1
178 |(( TBD ))|Generic Resistor, 350Ω, 0603|R104, R204, R304, R404, R504, R606, R704, R804, R904|9|(( TBD ))| |
179 |(( TBD ))|Generic Resistor, 1KΩ, 0603|R205, R206, R807, R808, R913, R914|6|(( TBD ))| |
180 |(( TBD ))|Generic Resistor, 10KΩ, 0603|R1, R207, R208, R805, R806, R809, R810, R811, R812, R911, R912, R915, R916|13|(( TBD ))| |
181 |(( TBD ))|Generic Resistor, 1.6KΩ, 0603|R2|1|(( TBD ))| |
182 |(( TBD ))|Generic Resistor, 2.2Ω, 0603|R3|1|(( TBD ))| |
183 |(( TBD ))|Generic Resistor, 27KΩ, 0603|R4|1|(( TBD ))| |
184 |(( TBD ))|Generic Resistor, 5.1KΩ, 0603|R5|1|(( TBD ))| |
185 |WSLF25122L000FEA|Res Metal Strip 2512, 0.002Ω, 1%, 5W|R101, R201, R301, R401, R501, R601, R701, R801, R901|9|Vishay|WSLF25122L000FEA
186 |CR0603-FX-1002ELF|SMD Resistor, 10kΩ, ±1%, 100mW, 0603|R102, R105, R202, R302, R402, R502, R602, R702, R802, R902|10|Bourns|CR0603-FX-1002ELF
187 |CR0805-JW-472ELF|SMD Resistor, 4.7kΩ, ±5%, 125mW, 0805|R103, R203, R303, R403, R503, R603, R703, R803, R903|9|Bourns|CR0805-JW-472ELF
188 |CR0603-FX-1001ELF|RES SMD 1K Ohm, 1%, 1/10W, 0603|R106|1|Bourns|CR0603-FX-1001ELF
189 |CRCW060347K5FKEA|Res Thick Film 0603, 47.5KΩ, 1%, 1/10W|R905|1|Vishay|CRCW060347K5FKEA
190 |RC0603FR-13100KL|Chip Resistor, 100KΩ, ±1%, 0.1W, 0603|R906|1|Yageo Group|RC0603FR-13100KL
191 |AC0402FR-0712K1L|Res Thick Film 0402, 12.1KΩ, 1%, 1/16W|R907|1|Yageo Group|AC0402FR-0712K1L
192 |CRCW060340K2FKEA|Res Thick Film 0603, 40.2KΩ, 1%, 1/10W|R908|1|Vishay|CRCW060340K2FKEA
193 |CRCW06039K53FKEA|Res Thick Film 0603, 9.53KΩ, 1%, 1/10W|R909|1|Vishay|CRCW06039K53FKEA
194 |WSR33L000FEA|Res Metal Strip 4527, 0.003Ω, 1%, 3W|R910|1|Vishay|WSR33L000FEA
195 |STM32G431CBT6|MCU 32-bit ARM Cortex M4, 128KB Flash, 48-Pin LQFP|U1|1|STMicroelectronics|STM32G431CBT6
196 |NCV7344D13R2G|CAN FD Transceiver, ISO 11898-2, 5Mbps, SOIC-8|U2|1|onsemi|NCV7344D13R2G
197 |INA4180A4IPWR|26V Quad Channel Current Sense Amplifier, 14-TSSOP|U3, U4, U5|3|Texas Instruments|INA4180A4IPWR
198 |AP64060WU-7|DC-DC Synchronous Step Down, 4.5-40V to 0.8-26V, 0.6A, TSOT-26|U6|1|Diodes Inc.|AP64060WU-7
199 |AP2112K-3.3TRG1|Fixed Positive LDO, 3.3V, 0.4V Dropout, PDSO5|U7|1|Diodes Inc.|AP2112K-3.3TRG1
200 |LM5148RGYR|3.5-80V Current Mode Synchronous Buck Controller, 24-VQFN|U801|1|Texas Instruments|LM5148RGYR
201 |ASE-8.000MHz-E-T|Crystal Oscillator, 8MHz, 3.3V, 15pF, 4-Pin SMD|Y1|1|Abracon|ASE-8.000MHZ-E-T