Wiki source code of Power controller

Last modified by Mathias Larsen on 2026/09/24 21:21

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Mathias Larsen 31.2 1 {{wikibox title="Power controller" image="https://wiki.alignracing.no/bin/download/Electrical/Power%20controller/WebHome/Screenshot%202026-09-22%20211347.png?rev=1.1" caption="3D model of the Power controller from Altium Designer" width="30" labelWidth="50"}}
2 Supply voltage=12–24 V DC
3 Fused circuits=9 (5 × 24 V outputs, fan outputs, digital outputs, 12 V circuit, internal electronics)
4 24 V outputs=5
5 24 V fan outputs=2 (shared fuse)
6 12 V outputs=2
7 Digital outputs (shared fuse)=2 × 12 V switched (5 A), 2 × 24 V switched (330 mA), 2 × PWM
8 Communication interface=CAN FD
Mathias Larsen 37.1 9 Maximum data rate=1 Mbps
Mathias Larsen 28.1 10 {{/wikibox}}
11
Mathias Larsen 37.1 12 == Table of contents ==
Mathias Larsen 22.1 13
Mathias Larsen 24.3 14 ----
15
Mathias Larsen 22.1 16 {{toc/}}
17
Mathias Larsen 38.1 18
19
Mathias Larsen 28.1 20 == Pinout ==
Mathias Larsen 6.2 21
Mathias Larsen 28.1 22 === Connector pinout ===
23
Mathias Larsen 37.1 24 |=(% style="width: 281px;" %)Pin|=(% style="width: 135px;" %)Signal|=(% style="width: 157px;" %)Comment|=(% style="width: 132px;" %)
Mathias Larsen 14.9 25 |(% style="width:281px" %)1|(% style="width:135px" %)CANH|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.6 26 |(% style="width:281px" %)2|(% style="width:135px" %)CANL|(% style="width:157px" %) |(% style="width:132px" %)
27 |(% style="width:281px" %)3|(% style="width:135px" %)FAN 1 PWM|(% style="width:157px" %) |(% style="width:132px" %)
28 |(% style="width:281px" %)4|(% style="width:135px" %)FAN 2 PWM|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 37.1 29 |(% style="width:281px" %)5|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
30 |(% style="width:281px" %)6|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
31 |(% style="width:281px" %)7|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
32 |(% style="width:281px" %)8|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
Mathias Larsen 14.7 33 |(% style="width:281px" %)9|(% style="width:135px" %)Accumulator|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.6 34 |(% style="width:281px" %)10|(% style="width:135px" %)Front|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.7 35 |(% style="width:281px" %)11|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %)
36 |(% style="width:281px" %)12|(% style="width:135px" %)Power fan|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 37.1 37 |(% style="width:281px" %)13|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 14.7 38 |(% style="width:281px" %)14|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
39 |(% style="width:281px" %)15|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
40 |(% style="width:281px" %)16|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
41 |(% style="width:281px" %)17|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
42 |(% style="width:281px" %)18|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
43 |(% style="width:281px" %)19|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
44 |(% style="width:281px" %)20|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
45 |(% style="width:281px" %)21|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
46 |(% style="width:281px" %)22|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
47 |(% style="width:281px" %)23|(% style="width:135px" %)GND|(% style="width:157px" %) |(% style="width:132px" %)
48 |(% style="width:281px" %)24|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %)
49 |(% style="width:281px" %)25|(% style="width:135px" %)12V|(% style="width:157px" %) |(% style="width:132px" %)
Mathias Larsen 37.1 50 |(% style="width:281px" %)26|(% style="width:135px" %)12V power pump 1|(% style="width:157px" %) |(% style="width:132px" %)
51 |(% style="width:281px" %)27|(% style="width:135px" %)12V power pump 2|(% style="width:157px" %) |(% style="width:132px" %)
52 |(% style="width:281px" %)28|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
53 |(% style="width:281px" %)29|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
54 |(% style="width:281px" %)30|(% style="width:135px" %)GND|(% style="width:157px" %)Solder blob|(% style="width:132px" %)
55 |(% style="width:281px" %)31|(% style="width:135px" %)Buzzer|(% style="width:157px" %)Is brake light in wiring harness|(% style="width:132px" %)
56 |(% style="width:281px" %)32|(% style="width:135px" %)Brake light|(% style="width:157px" %)Is buzzer in wiring harness|(% style="width:132px" %)
57 |(% style="width:281px" %)33|(% style="width:135px" %)24V|(% style="width:157px" %)Reserve|(% style="width:132px" %)
58 |(% style="width:281px" %)34|(% style="width:135px" %)24V|(% style="width:157px" %)Reserve|(% style="width:132px" %)
59 |(% style="width:281px" %)35|(% style="width:135px" %)24V|(% style="width:157px" %)Sensor card|(% style="width:132px" %)
Mathias Larsen 14.2 60
Mathias Larsen 37.1 61 === Microcontroller pinout ===
Mathias Larsen 6.2 62
Mathias Larsen 37.1 63 The power controller uses a microcontroller to control the pumps, fans, buzzer and brake light. It also handles current monitoring and the LED indicators. The microcontroller used in this system is the STM32G431CBT6.
Mathias Larsen 7.1 64
65
Mathias Larsen 37.1 66 |=Physical pin|=Electrical pin|=Description
67 |1|VBAT|Backup battery supply, used if an RTC is needed (connected to +3V3 in this design)
68 |5|OSC_IN|Clock input (8 MHz oscillator)
69 |7|NRST|Active-low reset, can be connected to a button (connected to +3V3)
70 |8|PA0|Analog signal: Current 6, supply 24 V reserve
71 |9|PA1|Analog signal: Current 7, supply 24 V reserve
72 |10|PA2|Analog signal: Current 5, supply sensor card
73 |11|PA3|Analog signal: Current 4, supply front
74 |12|PA4|Analog signal: Current 3, supply accumulator
75 |13|PA5|Analog signal: Current 2, supply fans
76 |14|PA6|Digital output: LED 9
77 |15|PA7|Digital output: LED 2
78 |16|PB0|Analog signal: Current 8, supply buzzer and brake light
79 |17|PB1|PWM: Enable fan 1
Mathias Larsen 7.4 80 |18|PB2|Input: V-sense
Mathias Larsen 5.1 81 |19|VSSA|Voltage source: Ground
Mathias Larsen 37.1 82 |20|VREF|Voltage reference (internal voltage reference)
Mathias Larsen 5.1 83 |21|VDDA|Voltage source: Power (+3V3)
Mathias Larsen 7.4 84 |22|PB10|Digital output: LED 8
Mathias Larsen 5.1 85 |23|VSS|Voltage source: Ground
86 |24|VDD|Voltage source: Power (+3V3)
Mathias Larsen 37.1 87 |25|PB11|Analog signal: Current 1, internal components
88 |26|PB12|Analog signal: Current 9, supply 12 V pumps, inverter and data logger
89 |29|PB15|PWM: Enable fan 2
90 |30|PA8|Digital output: Enable buzzer (on the car it is the brake light)
91 |31|PA9|Digital output: Enable brake light (on the car it is the buzzer)
92 |32|PA10|Input: ASMS signal
93 |33|PA11|CAN bus RXD
94 |34|PA12|CAN bus TXD
Mathias Larsen 5.1 95 |35|VSS|Voltage source: Ground
96 |36|VDD|Voltage source: Power (+3V3)
97 |37|PA13|SWDIO
98 |38|PA14|SWCLK
Mathias Larsen 9.2 99 |40|PB3|Digital output: LED 3
100 |41|PB4|Digital output: LED 4
101 |42|PB5|Digital output: LED 5
Mathias Larsen 37.1 102 |43|PB6|Digital output: Enable pump 1
103 |44|PB7|Digital output: Enable pump 2
Mathias Larsen 9.2 104 |45|PB8|Digital output: LED 6
Mathias Larsen 37.1 105 |46|PB9|Digital output: LED 7
Mathias Larsen 5.1 106 |47|VSS|Voltage source: Ground
107 |48|VDD|Voltage source: Power (+3V3)
Mathias Larsen 2.1 108
Mathias Larsen 23.7 109 == Distribution circuit ==
Mathias Larsen 23.4 110
Mathias Larsen 38.1 111 The board has 9 distribution circuits, one for each fused output group. All 9 circuits use the same design, and the component reference designators follow the circuit number (circuit 1 uses R101–R104, C101, D101 and F101, circuit 2 uses R201–R204, and so on). Each circuit consists of:
112
113 * A fuse in a Littelfuse nano fuse holder, so the fuse can be replaced without soldering
114 * A 2 mΩ shunt resistor for current measurement
115 * A current sense amplifier channel and a low-pass filter to the microcontroller ADC
116 * An RGB LED, where the green channel shows that the fuse is intact and the red channel is controlled by the microcontroller
117
Mathias Larsen 23.8 118 [[image:1790100104451-169.png]]
119
Mathias Larsen 23.7 120 === Green LED ===
Mathias Larsen 23.4 121
Mathias Larsen 38.1 122 The green LED indicates whether the fuse is intact. It is connected from the output side of the fuse to ground through a 4.7 kΩ resistor. When the fuse is intact, the LED lights up. If the fuse blows, the LED loses its supply and turns off. This makes it easy to find a blown fuse by looking at the board.
Mathias Larsen 23.5 123
Mathias Larsen 38.1 124 The LED is powered directly from the output voltage, so the current depends on the supply. At 24 V the current is roughly 4–5 mA, and at 12 V it is about 2 mA. This turned out to be brighter than necessary.
125
Mathias Larsen 23.4 126 [[image:1790098808447-123.png]]
127
Mathias Larsen 23.7 128 === Current sense ===
129
Mathias Larsen 38.1 130 The current in each circuit is measured by passing it through a shunt resistor with a very low resistance and measuring the voltage drop across it. This small voltage is amplified, filtered and read by the microcontroller's ADC.
131
Mathias Larsen 33.24 132 ==== Shunt resistor ====
133
Mathias Larsen 37.1 134 A 2 mΩ shunt resistor is placed in series with the load. The voltage drop across it is 2 mV per ampere of current (0.002 V/A).
Mathias Larsen 33.42 135
Mathias Larsen 38.1 136 The shunt is a Vishay WSLF2512 metal strip resistor with 1 % tolerance and a 5 W rating. The low resistance keeps the losses small: at 8 A the voltage drop is only 16 mV and the power loss is about 0.13 W.
137
Mathias Larsen 33.25 138 [[image:1790100157872-786.png]]
Mathias Larsen 33.24 139
Mathias Larsen 37.1 140 ==== Amplifier ====
Mathias Larsen 33.24 141
Mathias Larsen 37.1 142 The amplifier is a quad-channel current sense amplifier with a gain of 200 V/V. When the measured voltage drop passes through the amplifier, the output is therefore 0.4 V per ampere.
Mathias Larsen 33.32 143
Mathias Larsen 38.1 144 The board uses three INA4180A4 amplifiers (U3, U4, U5) from Texas Instruments. This gives 12 channels, of which 9 are used. The INA4180 measures on the high side and accepts a common-mode voltage of up to 26 V, so it can measure directly on the 24 V outputs.
145
146 With the 3.3 V ADC on the microcontroller, the maximum measurable current is about 8 A (3.3 V / 0.4 V/A ≈ 8.25 A). Above this, the amplifier output saturates.
147
148 |=Current|=Shunt voltage|=Amplifier output
149 |1 A|2 mV|0.4 V
150 |2.5 A|5 mV|1.0 V
151 |5 A|10 mV|2.0 V
152 |8 A|16 mV|3.2 V
153
Mathias Larsen 33.9 154 ==== Filter ====
155
Mathias Larsen 37.1 156 The filter is a low-pass filter with a cutoff frequency of 1.6 kHz.
Mathias Larsen 33.9 157
Mathias Larsen 38.1 158 It is an RC filter made of a 10 kΩ resistor and a 10 nF capacitor between the amplifier output and the ADC pin: f,,c,, = 1 / (2π × 10 kΩ × 10 nF) ≈ 1.6 kHz. The filter removes high-frequency noise, for example from PWM-controlled fans and switching loads, before the signal is sampled. The capacitor also acts as a charge reservoir for the ADC's sampling capacitor.
159
Mathias Larsen 37.1 160 === Power amplifier ===
Mathias Larsen 33.9 161
Mathias Larsen 23.9 162 [[image:1790101431805-672.png]]
163
Mathias Larsen 23.7 164 === Voltage measurement ===
165
Mathias Larsen 38.1 166 The supply voltage is measured so the microcontroller can monitor the LV battery voltage. The signal is read on pin PB2 (V-sense).
167
Mathias Larsen 37.1 168 A voltage divider with a ratio of 1:11 is used, so 24 V corresponds to 2.182 V on the microcontroller pin.
Mathias Larsen 33.7 169
Mathias Larsen 38.1 170 The input voltage is calculated in firmware as V,,in,, = V,,pin,, × 11. With a 3.3 V ADC, the highest voltage that can be measured is about 36 V, which gives good margin above the 24 V supply.
171
172 |=Supply voltage|=Voltage on pin
173 |12 V|1.09 V
174 |20 V|1.82 V
175 |24 V|2.18 V
176 |30 V|2.73 V
177
Mathias Larsen 23.9 178 [[image:1790101449150-901.png]]
179
Mathias Larsen 37.1 180 === 12 V supply (did not work) ===
Mathias Larsen 23.10 181
Mathias Larsen 38.1 182 The 12 V supply is a synchronous buck converter that steps the 24 V supply down to 12 V for the pumps, inverter and data logger. It is built around an LM5148 buck controller (U801) from Texas Instruments, which drives two external N-channel power MOSFETs (IAUCN04S7L028, Q901 and Q902) as the high-side and low-side switches. The output inductor is a 0.65 µH Coilcraft XAL7070 (L901), and a 3 mΩ resistor (R910) is used for current sensing in the controller.
183
Mathias Larsen 37.1 184 The buck converter overheated under load and made a whining sound.
Mathias Larsen 24.1 185
Mathias Larsen 23.11 186 [[image:1790102044737-969.png||height="368" width="925"]]
187
Mathias Larsen 37.1 188 A Mateksys PM20S-2 power module was used as a quick fix to provide 12 V for the competition.
Mathias Larsen 23.11 189
Mathias Larsen 37.1 190 === 5 V, 3.3 V and CAN bus ===
Mathias Larsen 23.11 191
Mathias Larsen 37.1 192 Uses the standard Align template.
Mathias Larsen 23.11 193
Mathias Larsen 38.1 194 * **5 V:** An AP64060 synchronous buck converter (U6) steps the input voltage down to 5 V. It accepts 4.5–40 V in and delivers up to 0.6 A.
195 * **3.3 V:** An AP2112K-3.3 LDO regulator (U7) generates 3.3 V for the microcontroller and the current sense amplifiers.
196 * **CAN bus:** An NCV7344 CAN FD transceiver (U2) connects the microcontroller to the CAN bus. The transceiver supports up to 5 Mbps, and the bus runs at 1 Mbps. A common-mode choke (L1) reduces noise on the bus lines, and a TVS diode (D1) protects them against ESD and voltage spikes.
197
198 The whole board is protected by a 400 W power TVS diode (D2) on the input, which clamps voltage spikes on the supply.
199
Mathias Larsen 33.3 200 == Control logic ==
Mathias Larsen 14.20 201
Mathias Larsen 37.1 202 === Sourced from the microcontroller ===
Mathias Larsen 14.22 203
Mathias Larsen 38.1 204 The programmable red light is part of the same RGB LED as the green fuse indicator. It is controlled by the firmware and can be used to show the status of each circuit, for example an overcurrent or an output that is switched off.
Mathias Larsen 23.1 205
Mathias Larsen 38.1 206 Current is sourced directly from the microcontroller through a 350 Ω series resistor. When the pin is driven high (3.3 V), current flows through the resistor and the red LED to ground. The STM32 pins can supply up to about 20 mA each, so no transistor is needed. This gives an LED current of roughly 3–4 mA, which made the LEDs too bright. The resistor value should be increased on the next version.
Mathias Larsen 23.3 207
208 [[image:1790098512666-432.png]]
209
Mathias Larsen 37.1 210 === High-side switching ===
Mathias Larsen 14.22 211
Mathias Larsen 38.1 212 The buzzer, brake light and pumps are switched on the high side. The load's negative side is permanently connected to ground, and the controller switches the positive supply. This means a short from the output wire to chassis cannot turn the load on, and the load is completely unpowered when it is off.
213
214 Each output uses a P-channel MOSFET as the main switch between the supply and the load. A P-channel MOSFET is used because it can switch the high side without a charge pump or gate driver. It turns on when its gate is pulled below its source (the supply voltage).
215
216 The microcontroller runs on 3.3 V and cannot pull the gate of the P-channel MOSFET far enough on its own. A small N-channel MOSFET is therefore used as a level shifter:
217
218 * **Output off:** The microcontroller pin is low, so the N-channel MOSFET is off. A pull-up resistor holds the P-channel gate at the supply voltage, so V,,GS,, = 0 V and the P-channel MOSFET is off.
219 * **Output on:** The microcontroller pin goes high (3.3 V) and turns on the N-channel MOSFET. This pulls the P-channel gate towards ground, V,,GS,, becomes negative and the P-channel MOSFET turns on.
220
221 A 1 kΩ series resistor on the N-channel gate limits the current from the microcontroller pin, and a 10 kΩ pull-down keeps the output off while the microcontroller is starting up or in reset.
222
Mathias Larsen 37.1 223 ==== Buzzer and brake light ====
Mathias Larsen 35.4 224
Mathias Larsen 37.1 225 The buzzer and brake light are switched on the high side using an N-channel MOSFET (BSS123NH6327XTSA1) that drives a P-channel MOSFET (BSS83PH6327XTSA1).
226
Mathias Larsen 38.1 227 These outputs run on 24 V. The BSS83P is rated for -60 V and -0.33 A, which limits each output to 330 mA. This is enough for the buzzer and an LED brake light. The maximum gate-source voltage of the BSS83P is ±20 V, so the gate must not be pulled all the way to ground from 24 V. The two 10 kΩ resistors on the P-channel gate form a voltage divider that limits V,,GS,, to about half the supply (≈ -12 V).
228
Mathias Larsen 35.1 229 [[image:1790181075885-591.png||height="343" width="367"]]
Mathias Larsen 34.4 230
Mathias Larsen 37.1 231 ==== Pump ====
Mathias Larsen 35.1 232
Mathias Larsen 37.1 233 The N-channel MOSFET (BSS123NH6327XTSA1) is the same as for the buzzer and brake light, but the P-channel MOSFET (BSC084P03NS3GATMA1) has a much higher current rating.
Mathias Larsen 35.2 234
Mathias Larsen 38.1 235 The pumps run on 12 V and draw considerably more current. The BSC084P03 is a power MOSFET rated for -30 V and -78.6 A, with an on-resistance of about 8.4 mΩ. At 5 A this gives a loss of only about 0.2 W, so no heatsink is needed. Since the supply is 12 V, the gate can be pulled fully to ground without exceeding the ±20 V gate-source rating.
236
Mathias Larsen 34.4 237 [[image:1790181054296-268.png||height="306" width="371"]]
238
Mathias Larsen 17.1 239 == Known issues ==
Mathias Larsen 14.20 240
Mathias Larsen 37.1 241 * The 12 V supply did not work.
242 * The current measurement has not been tested.
Mathias Larsen 14.20 243
Mathias Larsen 14.1 244 == Features to add ==
245
Mathias Larsen 37.1 246 * Add MOSFETs to cut power if the LV battery voltage is too low, to save power.
247 * Add power distribution for the autonomous system.
Mathias Larsen 16.1 248
Mathias Larsen 37.1 249 == BOM (bill of materials) ==
Mathias Larsen 17.1 250
Mathias Larsen 21.1 251 |=Part Number|=Description|=Ref Des|=Qty|=Manufacturer|=MPN
252 |CC0603KRX5R6BB475|Chip Capacitor, 4.7µF +/-20%, 10V, 0603|C1|1|Yageo Group|CC0603KRX5R6BB475
253 |CL10B104KA8NNNC|MLCC, 0.1 uF, 25V, ±10%, X7R, 0603|C2, C3, C4, C8, C9, C10, C14, C15, C16|9|Samsung Electro-Mechanics|CL10B104KA8NNNC
254 |CL10B105KA8NFNC|MLCC, 1uF, 25V, 10%, X7R, 0603|C5, C7|2|Samsung Electro-Mechanics|CL10B105KA8NFNC
Mathias Larsen 37.1 255 |CL10B103KB8NNNC|MLCC, 10nF, 50V, +125C, X7R, ±10%, 0603|C6, C101, C201, C301, C401, C501, C601, C701, C801, C901|10|Samsung Electro-Mechanics|CL10B103KB8NNNC
Mathias Larsen 21.1 256 |885012206020|MLCC, General Purpose, 0603, 100nF, 10V|C11|1|Wurth Elektronik|885012206020
257 |885012006051|MLCC, General Purpose, 0603, 10pF, 50V|C12, C13|2|Wurth Elektronik|885012006051
258 |885012208124|MLCC, General Purpose, 1206, 2.2µF, 100V|C17, C19|2|Wurth Elektronik|885012208124
259 |885012108022|MLCC, General Purpose, 1206, 10µF, 50V|C18|1|Wurth Elektronik|885012108022
260 |885012206071R|MLCC, General Purpose, 0603, 100nF, 25V|C20|1|Wurth Elektronik|885012206071R
261 |885012107014|MLCC, General Purpose, 0805, 10µF, 16V|C21, C22|2|Wurth Elektronik|885012107014
262 |MBASU105SB5104KFNA01|MLCC, 50V, 10%, X5R, 0.1uF, 0402|C23, C24|2|TAIYO YUDEN|MBASU105SB5104KFNA01
263 |GRM32ER71H475KA88L|MLCC, 1210, 4.7uF, 50V, ±10%, X7R|C902, C903|2|Murata|GRM32ER71H475KA88L
264 |GRM188R71A225KE15D|MLCC, 0603, 2.2uF, X7R, 10V|C904|1|Murata|GRM188R71A225KE15D
265 |CC0402KRX7R6BB104|Chip Capacitor, 100nF +/-20%, 10V, 0402|C905, C908|2|Yageo Group|CC0402KRX7R6BB104
266 |GRM1555C1H102JA01J|MLCC, 0402, 1nF, 50V, ±5%, C0G|C906|1|Murata|GRM1555C1H102JA01J
267 |GRM1555C1H4R3CA01D|MLCC, 0402, 4.3pF, 50V, C0G, ±0.25pF|C907|1|Murata|GRM1555C1H4R3CA01D
268 |GRM32ER61E226KE15L|MLCC, 1210, 22uF, 25V, X5R|C909, C910, C911, C912|4|Murata|GRM32ER61E226KE15L
269 |824094024|WE-TVS TVS Diode, SOT23-3L, 2 Channel, 24V, 38pF|D1|1|Wurth Elektronik|824094024
270 |824500261|WE-TVSP SMT Power TVS Diode, DO-214AC, 400W, 26VDC|D2|1|Wurth Elektronik|824500261
271 |150282M167310|WL-SFTD Full-color Top LED, 2828, R/G/B, 70°|D101, D201, D301, D402, D501, D601, D701, D801, D901|9|Wurth Elektronik|150282M167310
272 |01550900DR|Fuseholder - Acs Nano|F101, F201, F301, F401, F501, F601, F701, F801, F901, F902, F903, F904|12|Littelfuse|01550900DR
273 |0466.125NR|Electric Fuse, Very Fast Blow, 0.125A, 125VAC/VDC, 1206|F102|1|Littelfuse|0466.125NR
274 |776231-1|Conn Shrouded Header, HDR 35 POS, 4mm, Thru-Hole|J1|1|TE Connectivity|776231-1
275 |76829-0002|Mega-Fit Straight Male Header, 2x2, 5.7mm Pitch|J2|1|Molex|76829-0002
Mathias Larsen 38.1 276 |(4 pin header)|2.54mm pitch 1x4 vertical header|J3|1|Generic|
Mathias Larsen 21.1 277 |44914-0401|Conn Header Vert 4POS 3mm|J4|1|Molex|44914-0401
278 |1461247-3|Relay, Gen Purpose, SPST, 8A, 24V|K1|1|TE Connectivity|OJ-SH-124LMH,000
Mathias Larsen 37.1 279 |784234510|WE-CNSA Common Mode Line Filter, 1210, 7850Ω, 200mA|L1|1|Wurth Elektronik|784234510
Mathias Larsen 21.1 280 |74438323100|WE-MAPI SMT Power Inductor, 2510, 10µH, 0.9A, 733mΩ|L2, L3|2|Wurth Elektronik|74438323100
Mathias Larsen 37.1 281 |XAL7070-651MEB|General Purpose Inductor, 0.65uH, 20%, 3028|L901|1|Coilcraft|XAL7070-651MEB
Mathias Larsen 21.1 282 |BSS123NH6327XTSA1|MOSFET N-CH 100V 0.19A SOT-23|Q201, Q202, Q803, Q804, Q905, Q906|6|Infineon|BSS123NH6327XTSA1
283 |BSS83PH6327XTSA1|SIPMOS Small-Signal Transistor, -0.33A, -60V, SOT-23|Q801, Q802|2|Infineon|BSS83PH6327XTSA1
284 |IAUCN04S7L028ATMA1|Mosfet, N-ch, 40V, 100A|Q901, Q902|2|Infineon|IAUCN04S7L028ATMA1
285 |BSC084P03NS3GATMA1|P-Channel OptiMOS P3, -30V VDS, -78.6A ID, PG-TDSON-8-1|Q903, Q904|2|Infineon|BSC084P03NS3GATMA1
Mathias Larsen 37.1 286 |(( TBD ))|Generic Resistor, 350Ω, 0603|R104, R204, R304, R404, R504, R606, R704, R804, R904|9|(( TBD ))|
287 |(( TBD ))|Generic Resistor, 1KΩ, 0603|R205, R206, R807, R808, R913, R914|6|(( TBD ))|
288 |(( TBD ))|Generic Resistor, 10KΩ, 0603|R1, R207, R208, R805, R806, R809, R810, R811, R812, R911, R912, R915, R916|13|(( TBD ))|
289 |(( TBD ))|Generic Resistor, 1.6KΩ, 0603|R2|1|(( TBD ))|
290 |(( TBD ))|Generic Resistor, 2.2Ω, 0603|R3|1|(( TBD ))|
291 |(( TBD ))|Generic Resistor, 27KΩ, 0603|R4|1|(( TBD ))|
292 |(( TBD ))|Generic Resistor, 5.1KΩ, 0603|R5|1|(( TBD ))|
Mathias Larsen 21.1 293 |WSLF25122L000FEA|Res Metal Strip 2512, 0.002Ω, 1%, 5W|R101, R201, R301, R401, R501, R601, R701, R801, R901|9|Vishay|WSLF25122L000FEA
294 |CR0603-FX-1002ELF|SMD Resistor, 10kΩ, ±1%, 100mW, 0603|R102, R105, R202, R302, R402, R502, R602, R702, R802, R902|10|Bourns|CR0603-FX-1002ELF
295 |CR0805-JW-472ELF|SMD Resistor, 4.7kΩ, ±5%, 125mW, 0805|R103, R203, R303, R403, R503, R603, R703, R803, R903|9|Bourns|CR0805-JW-472ELF
296 |CR0603-FX-1001ELF|RES SMD 1K Ohm, 1%, 1/10W, 0603|R106|1|Bourns|CR0603-FX-1001ELF
297 |CRCW060347K5FKEA|Res Thick Film 0603, 47.5KΩ, 1%, 1/10W|R905|1|Vishay|CRCW060347K5FKEA
298 |RC0603FR-13100KL|Chip Resistor, 100KΩ, ±1%, 0.1W, 0603|R906|1|Yageo Group|RC0603FR-13100KL
299 |AC0402FR-0712K1L|Res Thick Film 0402, 12.1KΩ, 1%, 1/16W|R907|1|Yageo Group|AC0402FR-0712K1L
300 |CRCW060340K2FKEA|Res Thick Film 0603, 40.2KΩ, 1%, 1/10W|R908|1|Vishay|CRCW060340K2FKEA
301 |CRCW06039K53FKEA|Res Thick Film 0603, 9.53KΩ, 1%, 1/10W|R909|1|Vishay|CRCW06039K53FKEA
302 |WSR33L000FEA|Res Metal Strip 4527, 0.003Ω, 1%, 3W|R910|1|Vishay|WSR33L000FEA
303 |STM32G431CBT6|MCU 32-bit ARM Cortex M4, 128KB Flash, 48-Pin LQFP|U1|1|STMicroelectronics|STM32G431CBT6
304 |NCV7344D13R2G|CAN FD Transceiver, ISO 11898-2, 5Mbps, SOIC-8|U2|1|onsemi|NCV7344D13R2G
305 |INA4180A4IPWR|26V Quad Channel Current Sense Amplifier, 14-TSSOP|U3, U4, U5|3|Texas Instruments|INA4180A4IPWR
306 |AP64060WU-7|DC-DC Synchronous Step Down, 4.5-40V to 0.8-26V, 0.6A, TSOT-26|U6|1|Diodes Inc.|AP64060WU-7
307 |AP2112K-3.3TRG1|Fixed Positive LDO, 3.3V, 0.4V Dropout, PDSO5|U7|1|Diodes Inc.|AP2112K-3.3TRG1
308 |LM5148RGYR|3.5-80V Current Mode Synchronous Buck Controller, 24-VQFN|U801|1|Texas Instruments|LM5148RGYR
309 |ASE-8.000MHz-E-T|Crystal Oscillator, 8MHz, 3.3V, 15pF, 4-Pin SMD|Y1|1|Abracon|ASE-8.000MHZ-E-T
Mathias Larsen 30.2 310
Mathias Larsen 32.8 311 = AR27 Concept =
Mathias Larsen 30.2 312
Mathias Larsen 37.1 313 This section describes the concept for AR27.
Mathias Larsen 30.2 314
Mathias Larsen 31.1 315 == Changes ==
Mathias Larsen 30.2 316
Mathias Larsen 38.1 317 * Connector
318 ** Change main connector
Mathias Larsen 32.12 319 * Circuits
Mathias Larsen 37.1 320 ** More dedicated supply circuits
Mathias Larsen 38.1 321 ** Keep the same current sensing
322 ** Increase the signal LED resistor on the PCB (the LEDs were too bright)
323 * Microcontroller
324 ** Needs more inputs
Mathias Larsen 33.1 325 * Digital signals
Mathias Larsen 38.1 326 ** Increase the green signal LED resistor on the PCB (the LEDs were too bright)
Mathias Larsen 37.1 327 * 12 V supply
328 ** Three separate 12 V supplies:
329 *** Pump 1
330 *** Pump 2
331 *** Inverter / other 12 V loads
Mathias Larsen 35.2 332 * Autonomous
Mathias Larsen 32.10 333 ** Supplied by ASMS
Mathias Larsen 32.11 334 ** Potentially control ASSI
Mathias Larsen 33.1 335 ** ASMS state detection
Mathias Larsen 31.2 336
Mathias Larsen 32.2 337 == Supply table ==
Mathias Larsen 31.1 338
Mathias Larsen 32.17 339 === Standard supply table ===
Mathias Larsen 31.4 340
Mathias Larsen 37.1 341 |= |=Voltage|=Shared supply|=Qty
342 |IPC|24V|Standalone|1
343 |Pumps|12V|Standalone|2
344 |Fans|24V|Standalone|
345 |HV box|24V|Standalone|
346 |Energy meter|12V|Inverter, energy meter|
347 |Inverter|12V|Inverter, energy meter|
Mathias Larsen 35.17 348 |Accumulator|24V|Standalone|
Mathias Larsen 37.1 349 |Brake light|24V|Buzzer, brake light|
350 |Buzzer|24V|Buzzer, brake light|
351 |Sensor module (rear)|24V|Sensor modules, telemetry|
352 |Sensor module (front)|24V|Sensor modules, telemetry|
353 |Tire temperature|12V|Telemetry, tire temperature|
354 |Telemetry|12V|Telemetry, tire temperature|
355 |Telemetry|24V|Sensor modules, telemetry|
356 |Dashboard|24V|Standalone|
Mathias Larsen 35.20 357 |SDC|24V|Standalone|
Mathias Larsen 37.1 358 |SDC monitor|24V|Dashboard, telemetry, SDC monitor|
359 |Internal circuitry|24V|Standalone|
Mathias Larsen 31.7 360
Mathias Larsen 32.17 361 === Autonomous supply table ===
362
Mathias Larsen 37.1 363 |= |=Qty|=Current
364 |Steering motor|1|?
365 |ASB/ESB| |?
Mathias Larsen 35.6 366 |ASSI|2|?
367 |RES|1|?
Mathias Larsen 32.18 368
Mathias Larsen 32.5 369 == Relevant rules ==
Mathias Larsen 31.7 370
Mathias Larsen 37.1 371 |=(% style="width: 472px;" %)Rule number|=(% style="width: 650px;" %)Rule
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